{"id":2413,"date":"2026-01-09T15:33:17","date_gmt":"2026-01-09T14:33:17","guid":{"rendered":"https:\/\/www.nickelcasting.com\/?page_id=2413"},"modified":"2026-03-28T15:57:49","modified_gmt":"2026-03-28T14:57:49","slug":"custom","status":"publish","type":"page","link":"https:\/\/www.nickelcasting.com\/de\/nickellegierungen\/nickel-guss\/custom\/","title":{"rendered":"Benutzerdefiniert"},"content":{"rendered":"<div data-elementor-type=\"wp-page\" data-elementor-id=\"2413\" class=\"elementor elementor-2413\" data-elementor-post-type=\"page\">\n\t\t\t\t<div class=\"elementor-element elementor-element-724b319 e-flex e-con-boxed e-con e-parent\" data-id=\"724b319\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-b2751c3 elementor-widget elementor-widget-html\" data-id=\"b2751c3\" data-element_type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<link rel=\"stylesheet\" href=\"\/zicss\/nickel6.css\">\r\n\r\n<div class=\"product-detail-wrapper\">\r\n\r\n    <div class=\"breadcrumbs\">\r\n        <a href=\"\/de\/\">Startseite<\/a> \r\n        <span class=\"separator\">\/<\/span> \r\n        <a href=\"\/de\/nickel-alloy-casting\/\">Gie\u00dfen von Nickellegierungen<\/a>\r\n        <span class=\"separator\">\/<\/span> \r\n        Kundenspezifische Gussteile (OEM)\r\n    <\/div>\r\n\r\n    <div class=\"prod-hero\">\r\n        <div class=\"prod-image-box\">\r\n            <img decoding=\"async\" src=\"http:\/\/www.nickelcasting.com\/wp-content\/uploads\/2026\/01\/nickel39.jpg\" alt=\"Kundenspezifischer Feinguss aus Nickellegierung\">\r\n        <\/div>\r\n        \r\n        <div class=\"prod-info-box\">\r\n            <h1>Kundenspezifische Gussteile (OEM)<\/h1>\r\n            <div class=\"prod-subtitle\">Feinguss | Sandguss | Rapid Prototyping<\/div>\r\n            \r\n            <p>\r\n                Wenn Komponenten von der Stange Ihre spezifischen Konstruktionsanforderungen nicht erf\u00fcllen, ist unser Gesch\u00e4ftsbereich Custom Casting die richtige Wahl. Wir sind auf die Herstellung komplexer, endkonturnaher Komponenten aus Hochleistungs-Nickel- und Kobaltlegierungen spezialisiert, die exakt auf Ihre technischen Zeichnungen zugeschnitten sind.\r\n            <\/p>\r\n\r\n            <ul class=\"key-specs-list\">\r\n                <li><strong>Methoden:<\/strong> Pr\u00e4zisions-Feinguss (Wachsausschmelzverfahren) und Sandguss.<\/li>\r\n                <li><strong>Legierungen:<\/strong> C-276, <a href=\"https:\/\/www.nickelcasting.com\/ko\/%eb%8b%88%ec%bc%88-%ed%95%a9%ea%b8%88\/%ec%9d%b8%ec%bd%94%eb%84%ac-%eb%8b%88%ec%bc%88-%ed%95%a9%ea%b8%88\/inconel-625\/\">Inconel 625<\/a>, <a href=\"https:\/\/www.nickelcasting.com\/ko\/%eb%8b%88%ec%bc%88-%ed%95%a9%ea%b8%88\/%eb%aa%a8%eb%84%ac-%ea%b8%88%ec%86%8d-%ed%95%a9%ea%b8%88\/%eb%aa%a8%eb%84%ac-400\/\">Monel 400<\/a>, <a href=\"https:\/\/www.nickelcasting.com\/ko\/%eb%8b%88%ec%bc%88-%ed%95%a9%ea%b8%88\/%ed%95%98%ec%8a%a4%ed%85%94%eb%a1%9c%ec%9d%b4-%eb%8b%88%ec%bc%88-%ed%95%a9%ea%b8%88\/hastelloy-x\/\">Hastelloy X<\/a>, und mehr.<\/li>\r\n                <li><strong>Entwurf:<\/strong> 3D-Modellierung und Mustererstellung verf\u00fcgbar.<\/li>\r\n                <li><strong>Gewichtsbereich:<\/strong> Von 0,1 kg bis zu 1.500 kg.<\/li>\r\n            <\/ul>\r\n\r\n            <div class=\"action-area\">\r\n                <a href=\"\/de\/kontakt\/\" class=\"quote-btn\">Zeichnung f\u00fcr Angebot einreichen<\/a>\r\n                <!-- REMOVE THIS BUTTON if you don't have a PDF datasheet ready -->\r\n                <a href=\"#\" class=\"download-btn\">Leitfaden zur Gusskonstruktion<\/a>\r\n            <\/div>\r\n        <\/div>\r\n    <\/div>\r\n\r\n    <div class=\"section-head\">Warum Custom Casting?<\/div>\r\n    <p>\r\n        Die Herstellung komplexer Geometrien aus massivem Stangenmaterial oder das Zusammenschwei\u00dfen mehrerer Platten ist oft ineffizient und anf\u00e4llig f\u00fcr Fehlerstellen. Kundenspezifisches Gie\u00dfen erm\u00f6glicht <strong>integrale strukturelle St\u00e4rke<\/strong>, k\u00fcrzere Bearbeitungszeiten und erhebliche Materialkosteneinsparungen, da nur das ben\u00f6tigte Metall verwendet wird.\r\n    <\/p>\r\n\r\n    <div class=\"feature-grid\">\r\n        <div class=\"feature-col\">\r\n            <h4>Gestaltungsfreiheit<\/h4>\r\n            <p>Erstellen Sie interne Durchg\u00e4nge, gekr\u00fcmmte Schaufeln und komplexe Konturen, die sich aus massiven Bl\u00f6cken nicht oder nur mit hohem Aufwand bearbeiten lassen.<\/p>\r\n        <\/div>\r\n        <div class=\"feature-col\">\r\n            <h4>Material Vielseitigkeit<\/h4>\r\n            <p>Wir gie\u00dfen eine breite Palette von ASTM A494-Sorten (CW-12MW, CW-6MC, M-35-1), die der Korrosionsbest\u00e4ndigkeit von Knetlegierungen entsprechen.<\/p>\r\n        <\/div>\r\n        <div class=\"feature-col\">\r\n            <h4>Reverse Engineering<\/h4>\r\n            <p>Haben Sie ein defektes Altteil ohne Zeichnungen? Wir k\u00f6nnen vorhandene Komponenten in 3D scannen, um neue Muster zu erstellen und das Teil zu reproduzieren.<\/p>\r\n        <\/div>\r\n    <\/div>\r\n\r\n    <div class=\"section-head\">Unser Casting-Prozess<\/div>\r\n    <div class=\"process-row\">\r\n        <div class=\"process-step\">\r\n            <span class=\"step-num\">1<\/span>\r\n            <h4>Design &amp; Muster<\/h4>\r\n            <p>Wir analysieren Ihre CAD-Datei und erstellen ein Muster im 3D-Druckverfahren (f\u00fcr Prototypen) oder aus gefr\u00e4stem Aluminium\/Stahl (f\u00fcr die Produktion).<\/p>\r\n        <\/div>\r\n        <div class=\"process-step\">\r\n            <span class=\"step-num\">2<\/span>\r\n            <h4>Formen und Gie\u00dfen<\/h4>\r\n            <p>Es werden keramische Schalen (Investment) oder Sandformen hergestellt. Die geschmolzene Nickellegierung wird unter kontrollierter Atmosph\u00e4re gegossen.<\/p>\r\n        <\/div>\r\n        <div class=\"process-step\">\r\n            <span class=\"step-num\">3<\/span>\r\n            <h4>Fertigstellung<\/h4>\r\n            <p>Anschnitte und Speiser werden entfernt. Die Gussteile werden w\u00e4rmebehandelt, gestrahlt und auf Endtoleranz bearbeitet.<\/p>\r\n        <\/div>\r\n    <\/div>\r\n\r\n    <div class=\"section-head\">Leitfaden zur Methodenauswahl<\/div>\r\n    <div class=\"data-table-wrap\">\r\n        <table class=\"tech-table\">\r\n            <thead>\r\n                <tr>\r\n                    <th width=\"20%\">Merkmal<\/th>\r\n                    <th width=\"40%\">Feinguss (Wachsausschmelzverfahren)<\/th>\r\n                    <th width=\"40%\">Sandgie\u00dfen<\/th>\r\n                <\/tr>\r\n            <\/thead>\r\n            <tbody>\r\n                <tr>\r\n                    <td><strong>Pr\u00e4zision<\/strong><\/td>\r\n                    <td>Hoch (\u00b10,1 mm typisch)<\/td>\r\n                    <td>M\u00e4\u00dfig (\u00b11,5 mm typisch)<\/td>\r\n                <\/tr>\r\n                <tr>\r\n                    <td><strong>Oberfl\u00e4che<\/strong><\/td>\r\n                    <td>Glatt (125 RMS)<\/td>\r\n                    <td>Gr\u00f6ber (250-500 RMS)<\/td>\r\n                <\/tr>\r\n                <tr>\r\n                    <td><strong>Teil Gr\u00f6\u00dfe<\/strong><\/td>\r\n                    <td>Klein bis mittelgro\u00df (&lt; 100 kg)<\/td>\r\n                    <td>Mittel bis massiv (&gt; 1000 kg)<\/td>\r\n                <\/tr>\r\n                <tr>\r\n                    <td><strong>Werkzeugkosten<\/strong><\/td>\r\n                    <td>H\u00f6her (Aluminiumstempel)<\/td>\r\n                    <td>Unten (Holz\/Kunststoffmuster)<\/td>\r\n                <\/tr>\r\n                <tr>\r\n                    <td><strong>Am besten f\u00fcr<\/strong><\/td>\r\n                    <td>Komplexe Ventile, Laufr\u00e4der, medizinische Teile.<\/td>\r\n                    <td>Gro\u00dfe Pumpengeh\u00e4use, Spiralgeh\u00e4use, Rohrverbindungen.<\/td>\r\n                <\/tr>\r\n            <\/tbody>\r\n        <\/table>\r\n    <\/div>\r\n\r\n    <div class=\"section-head\">Qualit\u00e4tssicherung<\/div>\r\n    <p>Wir gew\u00e4hrleisten die Integrit\u00e4t eines jeden Gusses durch umfassende Pr\u00fcfm\u00f6glichkeiten:<\/p>\r\n    <div class=\"feature-grid\">\r\n        <div class=\"feature-col\">\r\n            <h4>Chemische Analyse<\/h4>\r\n            <p>Spektrografische Analyse jeder Schmelze zur Gew\u00e4hrleistung der UNS\/ASTM-Konformit\u00e4t.<\/p>\r\n        <\/div>\r\n        <div class=\"feature-col\">\r\n            <h4>Mechanische Pr\u00fcfung<\/h4>\r\n            <p>In der Hitze gegossene Zugst\u00e4be zur \u00dcberpr\u00fcfung der Streck-, Zug- und Dehnungseigenschaften.<\/p>\r\n        <\/div>\r\n        <div class=\"feature-col\">\r\n            <h4>NDT-Inspektion<\/h4>\r\n            <p>R\u00f6ntgen- (Radiographie) und Farbeindringtests sind verf\u00fcgbar, um innere Porosit\u00e4t oder Oberfl\u00e4chenfehler zu erkennen.<\/p>\r\n        <\/div>\r\n    <\/div>\r\n\r\n    <div id=\"quote-form\" style=\"margin-top: 60px; background: #f1f4f6; padding: 40px; border-radius: 5px; text-align: center;\">\r\n        <h3 style=\"color: var(--prod-primary); margin-top: 0;\">Starten Sie Ihr individuelles Projekt<\/h3>\r\n        <p style=\"max-width: 600px; margin: 0 auto 20px;\">\r\n            Senden Sie uns noch heute Ihre Zeichnungen (PDF, STEP, IGES).\r\n            Unser Ingenieurteam wird eine DFM-Pr\u00fcfung (Design for Manufacturability) und ein detailliertes Angebot erstellen.\r\n        <\/p>\r\n        <a href=\"\/de\/kontakt\/\" class=\"quote-btn\">Zeichnungen hochladen<\/a>\r\n    <\/div>\r\n\r\n<\/div>\r\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>Home \/ Nickel Alloy Casting \/ Custom Castings (OEM) Custom Castings (OEM) Investment Casting | Sand Casting | Rapid Prototyping When off-the-shelf components don&#8217;t meet your specific design requirements, our Custom Casting division delivers. We specialize in producing complex, near-net-shape components in high-performance nickel and cobalt alloys, tailored exactly to your technical drawings. Methods: Precision [&hellip;]<\/p>","protected":false},"author":1,"featured_media":0,"parent":2388,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"elementor_theme","meta":{"_uag_custom_page_level_css":"","site-sidebar-layout":"no-sidebar","site-content-layout":"page-builder","ast-site-content-layout":"full-width-container","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center 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design."],"rank_math_focus_keyword":["custom"],"_wp_page_template":["elementor_theme"],"site-sidebar-layout":["no-sidebar"],"ast-site-content-layout":["full-width-container"],"site-content-style":["default"],"site-sidebar-style":["default"],"theme-transparent-header-meta":["default"],"_elementor_edit_mode":["builder"],"_astra_content_layout_flag":["disabled"],"ast-title-bar-display":["disabled"],"ast-featured-img":["disabled"],"site-content-layout":["page-builder"],"_elementor_template_type":["wp-page"],"_elementor_version":["3.33.2"],"_elementor_pro_version":["3.32.3"],"_elementor_data":["[{\"id\":\"724b319\",\"elType\":\"container\",\"settings\":{\"flex_direction\":\"column\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"75aa4dc\"}]},\"elements\":[{\"id\":\"b2751c3\",\"elType\":\"widget\",\"settings\":{\"html\":\"<link rel=\\\"stylesheet\\\" href=\\\"\\\/zicss\\\/nickel6.css\\\">\\r\\n\\r\\n<div class=\\\"product-detail-wrapper\\\">\\r\\n\\r\\n    <div class=\\\"breadcrumbs\\\">\\r\\n        <a href=\\\"\\\/\\\">Home<\\\/a> \\r\\n        <span class=\\\"separator\\\">\\\/<\\\/span> \\r\\n        <a href=\\\"\\\/nickel-alloy-casting\\\/\\\">Nickel Alloy Casting<\\\/a>\\r\\n        <span class=\\\"separator\\\">\\\/<\\\/span> \\r\\n        Custom Castings (OEM)\\r\\n    <\\\/div>\\r\\n\\r\\n    <div class=\\\"prod-hero\\\">\\r\\n        <div class=\\\"prod-image-box\\\">\\r\\n            <img src=\\\"http:\\\/\\\/www.nickelcasting.com\\\/wp-content\\\/uploads\\\/2026\\\/01\\\/nickel39.jpg\\\" alt=\\\"Custom Nickel Alloy Investment Casting\\\">\\r\\n        <\\\/div>\\r\\n        \\r\\n        <div class=\\\"prod-info-box\\\">\\r\\n            <h1>Custom Castings (OEM)<\\\/h1>\\r\\n            <div class=\\\"prod-subtitle\\\">Investment Casting | Sand Casting | Rapid Prototyping<\\\/div>\\r\\n            \\r\\n            <p>\\r\\n                When off-the-shelf components don't meet your specific design requirements, our Custom Casting division delivers. We specialize in producing complex, near-net-shape components in high-performance nickel and cobalt alloys, tailored exactly to your technical drawings.\\r\\n            <\\\/p>\\r\\n\\r\\n            <ul class=\\\"key-specs-list\\\">\\r\\n                <li><strong>Methods:<\\\/strong> Precision Investment (Lost Wax) & Sand Casting.<\\\/li>\\r\\n                <li><strong>Alloys:<\\\/strong> C-276, Inconel 625, Monel 400, Hastelloy X, and more.<\\\/li>\\r\\n                <li><strong>Design:<\\\/strong> 3D Modeling & Pattern Making services available.<\\\/li>\\r\\n                <li><strong>Weight Range:<\\\/strong> From 0.1 kg up to 1,500 kg.<\\\/li>\\r\\n            <\\\/ul>\\r\\n\\r\\n            <div class=\\\"action-area\\\">\\r\\n                <a href=\\\"\\\/contact\\\/\\\" class=\\\"quote-btn\\\">Submit Drawing for Quote<\\\/a>\\r\\n                <!-- REMOVE THIS BUTTON if you don't have a PDF datasheet ready -->\\r\\n                <a href=\\\"#\\\" class=\\\"download-btn\\\">Casting Design Guide<\\\/a>\\r\\n            <\\\/div>\\r\\n        <\\\/div>\\r\\n    <\\\/div>\\r\\n\\r\\n    <div class=\\\"section-head\\\">Why Custom Casting?<\\\/div>\\r\\n    <p>\\r\\n        Fabricating complex geometries from solid bar stock or welding multiple plates together is often inefficient and prone to failure points. Custom casting allows for <strong>integral structural strength<\\\/strong>, reduced machining time, and significant material cost savings by using only the metal you need.\\r\\n    <\\\/p>\\r\\n\\r\\n    <div class=\\\"feature-grid\\\">\\r\\n        <div class=\\\"feature-col\\\">\\r\\n            <h4>Design Freedom<\\\/h4>\\r\\n            <p>Create internal passageways, curved vanes, and complex contours that are impossible or too costly to machine from solid blocks.<\\\/p>\\r\\n        <\\\/div>\\r\\n        <div class=\\\"feature-col\\\">\\r\\n            <h4>Material Versatility<\\\/h4>\\r\\n            <p>We pour a wide range of ASTM A494 grades (CW-12MW, CW-6MC, M-35-1) that match the corrosion resistance of wrought alloys.<\\\/p>\\r\\n        <\\\/div>\\r\\n        <div class=\\\"feature-col\\\">\\r\\n            <h4>Reverse Engineering<\\\/h4>\\r\\n            <p>Have a broken legacy part with no drawings? We can 3D scan existing components to create new patterns and reproduce the part.<\\\/p>\\r\\n        <\\\/div>\\r\\n    <\\\/div>\\r\\n\\r\\n    <div class=\\\"section-head\\\">Our Casting Process<\\\/div>\\r\\n    <div class=\\\"process-row\\\">\\r\\n        <div class=\\\"process-step\\\">\\r\\n            <span class=\\\"step-num\\\">1<\\\/span>\\r\\n            <h4>Design & Pattern<\\\/h4>\\r\\n            <p>We analyze your CAD file and create a pattern using 3D printing (for prototypes) or machined aluminum\\\/steel (for production).<\\\/p>\\r\\n        <\\\/div>\\r\\n        <div class=\\\"process-step\\\">\\r\\n            <span class=\\\"step-num\\\">2<\\\/span>\\r\\n            <h4>Molding & Pouring<\\\/h4>\\r\\n            <p>Ceramic shells (Investment) or Sand molds are created. Molten nickel alloy is poured under controlled atmosphere.<\\\/p>\\r\\n        <\\\/div>\\r\\n        <div class=\\\"process-step\\\">\\r\\n            <span class=\\\"step-num\\\">3<\\\/span>\\r\\n            <h4>Finishing<\\\/h4>\\r\\n            <p>Gates and risers are removed. Castings are heat-treated, blasted, and machined to final tolerance.<\\\/p>\\r\\n        <\\\/div>\\r\\n    <\\\/div>\\r\\n\\r\\n    <div class=\\\"section-head\\\">Method Selection Guide<\\\/div>\\r\\n    <div class=\\\"data-table-wrap\\\">\\r\\n        <table class=\\\"tech-table\\\">\\r\\n            <thead>\\r\\n                <tr>\\r\\n                    <th width=\\\"20%\\\">Feature<\\\/th>\\r\\n                    <th width=\\\"40%\\\">Investment Casting (Lost Wax)<\\\/th>\\r\\n                    <th width=\\\"40%\\\">Sand Casting<\\\/th>\\r\\n                <\\\/tr>\\r\\n            <\\\/thead>\\r\\n            <tbody>\\r\\n                <tr>\\r\\n                    <td><strong>Precision<\\\/strong><\\\/td>\\r\\n                    <td>High (\\u00b10.1 mm typical)<\\\/td>\\r\\n                    <td>Moderate (\\u00b11.5 mm typical)<\\\/td>\\r\\n                <\\\/tr>\\r\\n                <tr>\\r\\n                    <td><strong>Surface Finish<\\\/strong><\\\/td>\\r\\n                    <td>Smooth (125 RMS)<\\\/td>\\r\\n                    <td>Rougher (250-500 RMS)<\\\/td>\\r\\n                <\\\/tr>\\r\\n                <tr>\\r\\n                    <td><strong>Part Size<\\\/strong><\\\/td>\\r\\n                    <td>Small to Medium (< 100 kg)<\\\/td>\\r\\n                    <td>Medium to Massive (> 1000 kg)<\\\/td>\\r\\n                <\\\/tr>\\r\\n                <tr>\\r\\n                    <td><strong>Tooling Cost<\\\/strong><\\\/td>\\r\\n                    <td>Higher (Aluminum dies)<\\\/td>\\r\\n                    <td>Lower (Wood\\\/Plastic patterns)<\\\/td>\\r\\n                <\\\/tr>\\r\\n                <tr>\\r\\n                    <td><strong>Best For<\\\/strong><\\\/td>\\r\\n                    <td>Complex valves, impellers, medical parts.<\\\/td>\\r\\n                    <td>Large pump casings, volutes, pipe fittings.<\\\/td>\\r\\n                <\\\/tr>\\r\\n            <\\\/tbody>\\r\\n        <\\\/table>\\r\\n    <\\\/div>\\r\\n\\r\\n    <div class=\\\"section-head\\\">Quality Assurance<\\\/div>\\r\\n    <p>We ensure the integrity of every pour with comprehensive testing options:<\\\/p>\\r\\n    <div class=\\\"feature-grid\\\">\\r\\n        <div class=\\\"feature-col\\\">\\r\\n            <h4>Chemical Analysis<\\\/h4>\\r\\n            <p>Spectrographic analysis of every heat to ensure UNS\\\/ASTM compliance.<\\\/p>\\r\\n        <\\\/div>\\r\\n        <div class=\\\"feature-col\\\">\\r\\n            <h4>Mechanical Testing<\\\/h4>\\r\\n            <p>Tensile bars cast with the heat to verify yield, tensile, and elongation properties.<\\\/p>\\r\\n        <\\\/div>\\r\\n        <div class=\\\"feature-col\\\">\\r\\n            <h4>NDT Inspection<\\\/h4>\\r\\n            <p>X-Ray (Radiography) and Dye Penetrant testing available to detect internal porosity or surface defects.<\\\/p>\\r\\n        <\\\/div>\\r\\n    <\\\/div>\\r\\n\\r\\n    <div id=\\\"quote-form\\\" style=\\\"margin-top: 60px; background: #f1f4f6; padding: 40px; border-radius: 5px; text-align: center;\\\">\\r\\n        <h3 style=\\\"color: var(--prod-primary); margin-top: 0;\\\">Start Your Custom Project<\\\/h3>\\r\\n        <p style=\\\"max-width: 600px; margin: 0 auto 20px;\\\">\\r\\n            Send us your drawings (PDF, STEP, IGES) today. \\r\\n            Our engineering team will provide a DFM (Design for Manufacturability) review and a detailed quote.\\r\\n        <\\\/p>\\r\\n        <a href=\\\"\\\/contact\\\/\\\" class=\\\"quote-btn\\\">Upload Drawings<\\\/a>\\r\\n    <\\\/div>\\r\\n\\r\\n<\\\/div>\\r\\n\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"b70f6fb\"}]},\"elements\":[],\"widgetType\":\"html\"}],\"isInner\":false}]"],"rank_math_og_content_image":["a:2:{s:5:\"check\";s:32:\"779cbcfc2fd33520815f1d1a418ff2f9\";s:6:\"images\";a:1:{i:0;i:2395;}}"],"ilj_blacklistdefinition":["a:0:{}"],"ilj_linkdefinition":["a:1:{i:0;s:6:\"Custom\";}"],"astra-migrate-meta-layouts":["set"],"_elementor_page_settings":["a:0:{}"],"_elementor_controls_usage":["a:2:{s:4:\"html\";a:3:{s:5:\"count\";i:1;s:15:\"control_percent\";i:0;s:8:\"controls\";a:2:{s:7:\"content\";a:1:{s:13:\"section_title\";a:1:{s:4:\"html\";i:1;}}s:8:\"advanced\";a:1:{s:26:\"display_conditions_section\";a:1:{s:22:\"display_condition_list\";i:1;}}}}s:9:\"container\";a:3:{s:5:\"count\";i:1;s:15:\"control_percent\";i:0;s:8:\"controls\";a:2:{s:6:\"layout\";a:1:{s:24:\"section_layout_container\";a:1:{s:14:\"flex_direction\";i:1;}}s:8:\"advanced\";a:1:{s:26:\"display_conditions_section\";a:1:{s:22:\"display_condition_list\";i:1;}}}}}"],"_uag_page_assets":["a:9:{s:3:\"css\";s:263:\".uag-blocks-common-selector{z-index:var(--z-index-desktop) !important}@media (max-width: 976px){.uag-blocks-common-selector{z-index:var(--z-index-tablet) !important}}@media (max-width: 767px){.uag-blocks-common-selector{z-index:var(--z-index-mobile) !important}}\n\";s:2:\"js\";s:0:\"\";s:18:\"current_block_list\";a:8:{i:0;s:11:\"core\/search\";i:1;s:10:\"core\/group\";i:2;s:12:\"core\/heading\";i:3;s:17:\"core\/latest-posts\";i:4;s:20:\"core\/latest-comments\";i:5;s:13:\"core\/archives\";i:6;s:15:\"core\/categories\";i:7;s:10:\"core\/image\";}s:8:\"uag_flag\";b:0;s:11:\"uag_version\";s:10:\"1776419131\";s:6:\"gfonts\";a:0:{}s:10:\"gfonts_url\";s:0:\"\";s:12:\"gfonts_files\";a:0:{}s:14:\"uag_faq_layout\";b:0;}"],"_uag_css_file_name":["uag-css-2413.css"],"_elementor_page_assets":["a:1:{s:7:\"scripts\";a:1:{i:0;s:18:\"elementor-frontend\";}}"],"_elementor_css":["a:6:{s:4:\"time\";i:1776543444;s:5:\"fonts\";a:0:{}s:5:\"icons\";a:0:{}s:20:\"dynamic_elements_ids\";a:0:{}s:6:\"status\";s:4:\"file\";i:0;s:0:\"\";}"],"_elementor_element_cache":["{\"timeout\":1776633444,\"value\":{\"content\":\"<div class=\\\"elementor-element elementor-element-724b319 e-flex e-con-boxed e-con e-parent\\\" data-id=\\\"724b319\\\" data-element_type=\\\"container\\\">\\n\\t\\t\\t\\t\\t<div class=\\\"e-con-inner\\\">\\n\\t\\t\\t\\t<div class=\\\"elementor-element elementor-element-b2751c3 elementor-widget elementor-widget-html\\\" data-id=\\\"b2751c3\\\" data-element_type=\\\"widget\\\" data-widget_type=\\\"html.default\\\">\\n\\t\\t\\t\\t<div class=\\\"elementor-widget-container\\\">\\n\\t\\t\\t\\t\\t<link rel=\\\"stylesheet\\\" href=\\\"\\\/zicss\\\/nickel6.css\\\">\\r\\n\\r\\n<div class=\\\"product-detail-wrapper\\\">\\r\\n\\r\\n    <div class=\\\"breadcrumbs\\\">\\r\\n        <a href=\\\"\\\/\\\">Home<\\\/a> \\r\\n        <span class=\\\"separator\\\">\\\/<\\\/span> \\r\\n        <a href=\\\"\\\/nickel-alloy-casting\\\/\\\">Nickel Alloy Casting<\\\/a>\\r\\n        <span class=\\\"separator\\\">\\\/<\\\/span> \\r\\n        Custom Castings (OEM)\\r\\n    <\\\/div>\\r\\n\\r\\n    <div class=\\\"prod-hero\\\">\\r\\n        <div class=\\\"prod-image-box\\\">\\r\\n            <img src=\\\"http:\\\/\\\/www.nickelcasting.com\\\/wp-content\\\/uploads\\\/2026\\\/01\\\/nickel39.jpg\\\" alt=\\\"Custom Nickel Alloy Investment Casting\\\">\\r\\n        <\\\/div>\\r\\n        \\r\\n        <div class=\\\"prod-info-box\\\">\\r\\n            <h1>Custom Castings (OEM)<\\\/h1>\\r\\n            <div class=\\\"prod-subtitle\\\">Investment Casting | Sand Casting | Rapid Prototyping<\\\/div>\\r\\n            \\r\\n            <p>\\r\\n                When off-the-shelf components don't meet your specific design requirements, our Custom Casting division delivers. We specialize in producing complex, near-net-shape components in high-performance nickel and cobalt alloys, tailored exactly to your technical drawings.\\r\\n            <\\\/p>\\r\\n\\r\\n            <ul class=\\\"key-specs-list\\\">\\r\\n                <li><strong>Methods:<\\\/strong> Precision Investment (Lost Wax) & Sand Casting.<\\\/li>\\r\\n                <li><strong>Alloys:<\\\/strong> C-276, Inconel 625, Monel 400, Hastelloy X, and more.<\\\/li>\\r\\n                <li><strong>Design:<\\\/strong> 3D Modeling & Pattern Making services available.<\\\/li>\\r\\n                <li><strong>Weight Range:<\\\/strong> From 0.1 kg up to 1,500 kg.<\\\/li>\\r\\n            <\\\/ul>\\r\\n\\r\\n            <div class=\\\"action-area\\\">\\r\\n                <a href=\\\"\\\/contact\\\/\\\" class=\\\"quote-btn\\\">Submit Drawing for Quote<\\\/a>\\r\\n                <!-- REMOVE THIS BUTTON if you don't have a PDF datasheet ready -->\\r\\n                <a href=\\\"#\\\" class=\\\"download-btn\\\">Casting Design Guide<\\\/a>\\r\\n            <\\\/div>\\r\\n        <\\\/div>\\r\\n    <\\\/div>\\r\\n\\r\\n    <div class=\\\"section-head\\\">Why Custom Casting?<\\\/div>\\r\\n    <p>\\r\\n        Fabricating complex geometries from solid bar stock or welding multiple plates together is often inefficient and prone to failure points. Custom casting allows for <strong>integral structural strength<\\\/strong>, reduced machining time, and significant material cost savings by using only the metal you need.\\r\\n    <\\\/p>\\r\\n\\r\\n    <div class=\\\"feature-grid\\\">\\r\\n        <div class=\\\"feature-col\\\">\\r\\n            <h4>Design Freedom<\\\/h4>\\r\\n            <p>Create internal passageways, curved vanes, and complex contours that are impossible or too costly to machine from solid blocks.<\\\/p>\\r\\n        <\\\/div>\\r\\n        <div class=\\\"feature-col\\\">\\r\\n            <h4>Material Versatility<\\\/h4>\\r\\n            <p>We pour a wide range of ASTM A494 grades (CW-12MW, CW-6MC, M-35-1) that match the corrosion resistance of wrought alloys.<\\\/p>\\r\\n        <\\\/div>\\r\\n        <div class=\\\"feature-col\\\">\\r\\n            <h4>Reverse Engineering<\\\/h4>\\r\\n            <p>Have a broken legacy part with no drawings? We can 3D scan existing components to create new patterns and reproduce the part.<\\\/p>\\r\\n        <\\\/div>\\r\\n    <\\\/div>\\r\\n\\r\\n    <div class=\\\"section-head\\\">Our Casting Process<\\\/div>\\r\\n    <div class=\\\"process-row\\\">\\r\\n        <div class=\\\"process-step\\\">\\r\\n            <span class=\\\"step-num\\\">1<\\\/span>\\r\\n            <h4>Design & Pattern<\\\/h4>\\r\\n            <p>We analyze your CAD file and create a pattern using 3D printing (for prototypes) or machined aluminum\\\/steel (for production).<\\\/p>\\r\\n        <\\\/div>\\r\\n        <div class=\\\"process-step\\\">\\r\\n            <span class=\\\"step-num\\\">2<\\\/span>\\r\\n            <h4>Molding & Pouring<\\\/h4>\\r\\n            <p>Ceramic shells (Investment) or Sand molds are created. Molten nickel alloy is poured under controlled atmosphere.<\\\/p>\\r\\n        <\\\/div>\\r\\n        <div class=\\\"process-step\\\">\\r\\n            <span class=\\\"step-num\\\">3<\\\/span>\\r\\n            <h4>Finishing<\\\/h4>\\r\\n            <p>Gates and risers are removed. Castings are heat-treated, blasted, and machined to final tolerance.<\\\/p>\\r\\n        <\\\/div>\\r\\n    <\\\/div>\\r\\n\\r\\n    <div class=\\\"section-head\\\">Method Selection Guide<\\\/div>\\r\\n    <div class=\\\"data-table-wrap\\\">\\r\\n        <table class=\\\"tech-table\\\">\\r\\n            <thead>\\r\\n                <tr>\\r\\n                    <th width=\\\"20%\\\">Feature<\\\/th>\\r\\n                    <th width=\\\"40%\\\">Investment Casting (Lost Wax)<\\\/th>\\r\\n                    <th width=\\\"40%\\\">Sand Casting<\\\/th>\\r\\n                <\\\/tr>\\r\\n            <\\\/thead>\\r\\n            <tbody>\\r\\n                <tr>\\r\\n                    <td><strong>Precision<\\\/strong><\\\/td>\\r\\n                    <td>High (\\u00b10.1 mm typical)<\\\/td>\\r\\n                    <td>Moderate (\\u00b11.5 mm typical)<\\\/td>\\r\\n                <\\\/tr>\\r\\n                <tr>\\r\\n                    <td><strong>Surface Finish<\\\/strong><\\\/td>\\r\\n                    <td>Smooth (125 RMS)<\\\/td>\\r\\n                    <td>Rougher (250-500 RMS)<\\\/td>\\r\\n                <\\\/tr>\\r\\n                <tr>\\r\\n                    <td><strong>Part Size<\\\/strong><\\\/td>\\r\\n                    <td>Small to Medium (< 100 kg)<\\\/td>\\r\\n                    <td>Medium to Massive (> 1000 kg)<\\\/td>\\r\\n                <\\\/tr>\\r\\n                <tr>\\r\\n                    <td><strong>Tooling Cost<\\\/strong><\\\/td>\\r\\n                    <td>Higher (Aluminum dies)<\\\/td>\\r\\n                    <td>Lower (Wood\\\/Plastic patterns)<\\\/td>\\r\\n                <\\\/tr>\\r\\n                <tr>\\r\\n                    <td><strong>Best For<\\\/strong><\\\/td>\\r\\n                    <td>Complex valves, impellers, medical parts.<\\\/td>\\r\\n                    <td>Large pump casings, volutes, pipe fittings.<\\\/td>\\r\\n                <\\\/tr>\\r\\n            <\\\/tbody>\\r\\n        <\\\/table>\\r\\n    <\\\/div>\\r\\n\\r\\n    <div class=\\\"section-head\\\">Quality Assurance<\\\/div>\\r\\n    <p>We ensure the integrity of every pour with comprehensive testing options:<\\\/p>\\r\\n    <div class=\\\"feature-grid\\\">\\r\\n        <div class=\\\"feature-col\\\">\\r\\n            <h4>Chemical Analysis<\\\/h4>\\r\\n            <p>Spectrographic analysis of every heat to ensure UNS\\\/ASTM compliance.<\\\/p>\\r\\n        <\\\/div>\\r\\n        <div class=\\\"feature-col\\\">\\r\\n            <h4>Mechanical Testing<\\\/h4>\\r\\n            <p>Tensile bars cast with the heat to verify yield, tensile, and elongation properties.<\\\/p>\\r\\n        <\\\/div>\\r\\n        <div class=\\\"feature-col\\\">\\r\\n            <h4>NDT Inspection<\\\/h4>\\r\\n            <p>X-Ray (Radiography) and Dye Penetrant testing available to detect internal porosity or surface defects.<\\\/p>\\r\\n        <\\\/div>\\r\\n    <\\\/div>\\r\\n\\r\\n    <div id=\\\"quote-form\\\" style=\\\"margin-top: 60px; background: #f1f4f6; padding: 40px; border-radius: 5px; text-align: center;\\\">\\r\\n        <h3 style=\\\"color: var(--prod-primary); margin-top: 0;\\\">Start Your Custom Project<\\\/h3>\\r\\n        <p style=\\\"max-width: 600px; margin: 0 auto 20px;\\\">\\r\\n            Send us your drawings (PDF, STEP, IGES) today. \\r\\n            Our engineering team will provide a DFM (Design for Manufacturability) review and a detailed quote.\\r\\n        <\\\/p>\\r\\n        <a href=\\\"\\\/contact\\\/\\\" class=\\\"quote-btn\\\">Upload Drawings<\\\/a>\\r\\n    <\\\/div>\\r\\n\\r\\n<\\\/div>\\r\\n\\t\\t\\t\\t<\\\/div>\\n\\t\\t\\t\\t<\\\/div>\\n\\t\\t\\t\\t\\t<\\\/div>\\n\\t\\t\\t\\t<\\\/div>\\n\\t\\t\",\"scripts\":[],\"styles\":[]}}"]},"uagb_featured_image_src":{"full":false,"thumbnail":false,"medium":false,"medium_large":false,"large":false,"1536x1536":false,"2048x2048":false,"trp-custom-language-flag":false},"uagb_author_info":{"display_name":"nickel","author_link":"https:\/\/www.nickelcasting.com\/de\/author\/nickel\/"},"uagb_comment_info":0,"uagb_excerpt":"Home \/ Nickel Alloy Casting \/ Custom Castings (OEM) Custom Castings (OEM) Investment Casting | Sand Casting | Rapid Prototyping When off-the-shelf components don&#8217;t meet your specific design requirements, our Custom Casting division delivers. We specialize in producing complex, near-net-shape components in high-performance nickel and cobalt alloys, tailored exactly to your technical drawings. Methods: Precision&hellip;","_links":{"self":[{"href":"https:\/\/www.nickelcasting.com\/de\/wp-json\/wp\/v2\/pages\/2413","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.nickelcasting.com\/de\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.nickelcasting.com\/de\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.nickelcasting.com\/de\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.nickelcasting.com\/de\/wp-json\/wp\/v2\/comments?post=2413"}],"version-history":[{"count":8,"href":"https:\/\/www.nickelcasting.com\/de\/wp-json\/wp\/v2\/pages\/2413\/revisions"}],"predecessor-version":[{"id":3455,"href":"https:\/\/www.nickelcasting.com\/de\/wp-json\/wp\/v2\/pages\/2413\/revisions\/3455"}],"up":[{"embeddable":true,"href":"https:\/\/www.nickelcasting.com\/de\/wp-json\/wp\/v2\/pages\/2388"}],"wp:attachment":[{"href":"https:\/\/www.nickelcasting.com\/de\/wp-json\/wp\/v2\/media?parent=2413"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}