{"id":3264,"date":"2026-03-28T02:58:09","date_gmt":"2026-03-28T01:58:09","guid":{"rendered":"https:\/\/www.nickelcasting.com\/?page_id=3264"},"modified":"2026-03-28T03:02:26","modified_gmt":"2026-03-28T02:02:26","slug":"blocks","status":"publish","type":"page","link":"https:\/\/www.nickelcasting.com\/de\/product-forms\/forgings\/blocks\/","title":{"rendered":"Geschmiedete Bl\u00f6cke\/Scheiben"},"content":{"rendered":"
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\n Startseite<\/a> \n \/<\/span> \n Produkt Formulare<\/a>\n \/<\/span> \n Schmiedeteile<\/a>\n \/<\/span> \n Geschmiedete Bl\u00f6cke und Scheiben\n <\/div>\n\n
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Geschmiedete Bl\u00f6cke und Scheiben aus Nickellegierung<\/h1>\n \n

\n Bei der Bearbeitung von massiven Hochdruckventilgeh\u00e4usen, Unterwasserverteilerbl\u00f6cken und hochbelastbaren W\u00e4rmetauscherrohrb\u00f6den ist absolute innere Integrit\u00e4t erforderlich. 28Nickel stellt hochwertige, im Gesenk geschmiedete Bl\u00f6cke und gestauchte Schmiedescheiben her, die so konstruiert sind, dass sie keine inneren Porosit\u00e4ten aufweisen. Durch intensives Kneten der Superlegierung unter enormem hydraulischem Druck liefern wir solide Rohlinge mit au\u00dfergew\u00f6hnlicher multidirektionaler Festigkeit, die f\u00fcr Ihre kritischsten CNC-Bearbeitungen bereit sind.\n <\/p>\n <\/div>\n\n

Verf\u00fcgbare Legierungssorten f\u00fcr Bl\u00f6cke und Scheiben<\/h2>\n

\n F\u00fcr Hochleistungsanwendungen werden Werkstoffe ben\u00f6tigt, die weder unter hydrostatischem Druck noch unter starker thermischer Belastung nachgeben. Wir schmieden Bl\u00f6cke und Scheiben aus den robustesten, hochfesten Superlegierungen der Branche.\n <\/p>\n \n

\n

W\u00e4hlen Sie eine Sorte, um die Materialspezifikationen anzuzeigen:<\/h3>\n
\n Inconel\u00ae 718 (Unterwasser-BOPs mit hoher Ausbeute)<\/a>\n Inconel\u00ae 625 (hervorragende Erm\u00fcdungs-\/Lochfra\u00dfbest\u00e4ndigkeit)<\/a>\n \n Monel\u00ae K-500 (Geh\u00e4use f\u00fcr Schiffspumpen)<\/a>\n Monel\u00ae 400 (Ventilk\u00f6rper f\u00fcr HF-S\u00e4ure)<\/a>\n \n Hastelloy\u00ae C-276 (Rohrb\u00f6den f\u00fcr harte Chemikalien)<\/a>\n Waspaloy\u00ae (Gasturbinen-Rotorscheiben)<\/a>\n <\/div>\n <\/div>\n\n

Geschmiedete Profile & technische Vorteile<\/h2>\n

\n Beginnen Sie Ihre Produktion mit einer benutzerdefinierte<\/a> Die Verwendung eines geschmiedeten Rohlings anstelle eines warmgewalzten Standardblechs gew\u00e4hrleistet bessere mechanische Eigenschaften, insbesondere in Querrichtung (Dicke).\n <\/p>\n \n \n\n

\n \n
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\u2b1b<\/div>\n

Geschmiedete Bl\u00f6cke (rechteckig\/quadratisch)<\/h3>\n <\/div>\n

Massive Vollbl\u00f6cke, die durch multidirektionales Schmieden entstehen. Dieses \"Knetverfahren\" verfeinert das Korngef\u00fcge \u00fcber den gesamten Querschnitt. Unverzichtbar f\u00fcr die Bearbeitung von Hochdruckverteilern, Pumpengeh\u00e4usen und Blowout-Preventern (BOPs).<\/p>\n <\/div>\n\n

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\u23fa\ufe0f<\/div>\n

Gestauchte Schmiedescheiben (runde Rohlinge)<\/h3>\n <\/div>\n

Hergestellt durch Komprimieren eines Kn\u00fcppels entlang seiner vertikalen Achse (Stauchen). Dadurch entsteht ein \u00e4u\u00dferst w\u00fcnschenswerter radialer Faserverlauf, der von der Mitte ausstrahlt. Die obligatorische Wahl f\u00fcr massive W\u00e4rmetauscherrohrb\u00f6den, schwere Blindplatten Flansche<\/a>, sowie Turbinenscheiben f\u00fcr die Luft- und Raumfahrt.<\/p>\n <\/div>\n\n

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\ud83d\udee1\ufe0f<\/div>\n

Beseitigung der Porosit\u00e4t<\/h3>\n <\/div>\n

Im Gegensatz zu gro\u00dfen Gussteilen, die anf\u00e4llig f\u00fcr Lunker und Gasporosit\u00e4t sind, werden unsere schweren Schmiedeteile unter Tausenden von Tonnen Druck vollst\u00e4ndig verfestigt, was eine 100% lecksichere Struktur f\u00fcr kritische Containment-Systeme garantiert.<\/p>\n <\/div>\n\n

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\u2699\ufe0f<\/div>\n

Dienstleistungen in der Grobzerspanung<\/h3>\n <\/div>\n

Wir liefern Schmiedest\u00fccke im \"geschmiedeten\" Zustand oder vorbearbeitet (proof machined). Bei der Grobbearbeitung wird der z\u00e4he \u00e4u\u00dfere Schmiedezunder entfernt, was Ihre CNC-Werkzeuge vor \u00fcberm\u00e4\u00dfigem Verschlei\u00df bewahrt und eine saubere Oberfl\u00e4che f\u00fcr das abschlie\u00dfende Pr\u00e4zisionsdrehen freigibt.<\/p>\n <\/div>\n\n <\/div>\n\n

Standardspezifikationen und Pr\u00fcfungen<\/div>\n
\n \n \n \n \n \n \n \n \n
Spezifikation Kategorie<\/th>\n Details & Normen<\/th>\n <\/tr>\n <\/thead>\n
Standard-Spezifikationen<\/strong><\/td>\n ASTM B564 (Schmiedest\u00fccke aus Nickellegierungen), API 6A (Bohrlochkopf- und Baumausr\u00fcstungen), AMS Aerospace Specifications.<\/td>\n <\/tr>\n
Gr\u00f6\u00dfe F\u00e4higkeiten<\/strong><\/td>\n Scheiben\/Rohlinge mit einem Durchmesser von bis zu 2500mm+ (100\"+). Schwere Bl\u00f6cke, die nach kundenspezifischen Abmessungen geschmiedet werden, die fast dem Nettogewicht entsprechen. (Das maximale Gewicht h\u00e4ngt von der jeweiligen Superlegierungssorte ab).<\/td>\n <\/tr>\n
Lieferbedingungen<\/strong><\/td>\n Geschmiedet, grob bearbeitet, l\u00f6sungsgegl\u00fcht, ausscheidungsgeh\u00e4rtet (gealtert) auf maximale Streckgrenze (z.B., Inconel 718<\/a> bei 120ksi+ Streckgrenze).<\/td>\n <\/tr>\n
Zerst\u00f6rungsfreie Pr\u00fcfung (NDT)<\/strong><\/td>\n 100% Ultraschallpr\u00fcfung (UT)<\/strong> wird bei schweren Bl\u00f6cken und Scheiben streng durchgef\u00fchrt, um sicherzustellen, dass sie vor dem Versand keine inneren M\u00e4ngel aufweisen.<\/td>\n <\/tr>\n <\/tbody>\n <\/table>\n <\/div>\n\n
\n

Ben\u00f6tigen Sie einen schweren geschmiedeten Rohling?<\/h3>\n

Senden Sie uns die gew\u00fcnschte Legierungssorte (z. B. Inconel 718 API 6A), die Abmessungen (L\u00e4nge x Breite x Dicke oder Durchmesser x Dicke) und ob Sie eine Vorbearbeitung ben\u00f6tigen. Wir stellen Ihnen vollst\u00e4ndige Fr\u00e4s-Pr\u00fcfberichte (MTR) mit UT-Ergebnissen zur Verf\u00fcgung.<\/p>\n Angebot f\u00fcr geschmiedete Bl\u00f6cke\/Scheiben anfordern<\/a>\n <\/div>\n\n<\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"

Home \/ Product Forms \/ Forgings \/ Forged Blocks & Discs Nickel Alloy Forged Blocks & Discs When machining massive high-pressure valve bodies, subsea manifold blocks, and heavy-duty heat exchanger tube sheets, absolute internal integrity is required. 28Nickel manufactures premium open-die forged blocks and upset forged discs engineered to eliminate internal porosity. By intensely kneading […]<\/p>","protected":false},"author":1,"featured_media":0,"parent":3248,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_uag_custom_page_level_css":"","site-sidebar-layout":"no-sidebar","site-content-layout":"page-builder","ast-site-content-layout":"full-width-container","site-content-style":"unboxed","site-sidebar-style":"unboxed","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"class_list":["post-3264","page","type-page","status-publish","hentry"],"spectra_custom_meta":{"_edit_lock":["1774663205:1"],"_edit_last":["1"],"_elementor_edit_mode":["builder"],"_astra_content_layout_flag":["disabled"],"ast-title-bar-display":["disabled"],"ast-featured-img":["disabled"],"site-content-layout":["page-builder"],"ast-site-content-layout":["full-width-container"],"site-sidebar-layout":["no-sidebar"],"_elementor_template_type":["wp-page"],"_elementor_version":["3.33.2"],"_elementor_pro_version":["3.32.3"],"rank_math_seo_score":["53"],"rank_math_internal_links_processed":["1"],"_wp_page_template":["default"],"_elementor_data":["[{\"id\":\"8bf36f6\",\"elType\":\"container\",\"settings\":{\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"7005147\"}]},\"elements\":[{\"id\":\"0ffbf49\",\"elType\":\"widget\",\"settings\":{\"html\":\"\\n\\n

\\n\\n
\\n Home<\\\/a> \\n \\\/<\\\/span> \\n Product Forms<\\\/a>\\n \\\/<\\\/span> \\n Forgings<\\\/a>\\n \\\/<\\\/span> \\n Forged Blocks & Discs\\n <\\\/div>\\n\\n
\\n

Nickel Alloy Forged Blocks & Discs<\\\/h1>\\n \\n

\\n When machining massive high-pressure valve bodies, subsea manifold blocks, and heavy-duty heat exchanger tube sheets, absolute internal integrity is required. 28Nickel manufactures premium open-die forged blocks and upset forged discs engineered to eliminate internal porosity. By intensely kneading the superalloy under immense hydraulic pressure, we deliver solid blanks with exceptional multi-directional strength, ready for your most critical CNC machining operations.\\n <\\\/p>\\n <\\\/div>\\n\\n

Available Alloy Grades for Blocks & Discs<\\\/h2>\\n

\\n Heavy-duty applications demand materials that won't yield under crushing hydrostatic pressure or severe thermal stress. We forge blocks and discs in the industry's most robust, high-yield superalloys.\\n <\\\/p>\\n \\n

\\n

Select a Grade to View Material Specs:<\\\/h3>\\n
\\n Inconel\\u00ae 718 (High Yield Subsea BOPs)<\\\/a>\\n Inconel\\u00ae 625 (Excellent Fatigue\\\/Pitting Resistance)<\\\/a>\\n \\n Monel\\u00ae K-500 (Marine Pump Casings)<\\\/a>\\n Monel\\u00ae 400 (HF Acid Valve Bodies)<\\\/a>\\n \\n Hastelloy\\u00ae C-276 (Severe Chemical Tube Sheets)<\\\/a>\\n Waspaloy\\u00ae (Gas Turbine Rotor Discs)<\\\/a>\\n <\\\/div>\\n <\\\/div>\\n\\n

Forged Profiles & Engineering Advantages<\\\/h2>\\n

\\n Starting your production with a custom forged blank rather than a standard hot-rolled plate ensures superior mechanical properties, particularly in the transverse (thickness) direction.\\n <\\\/p>\\n \\n \\n\\n

\\n \\n
\\n
\\n
\\u2b1b<\\\/div>\\n

Forged Blocks (Rectangular\\\/Square)<\\\/h3>\\n <\\\/div>\\n

Massive solid blocks created through multi-directional forging. This \\\"kneading\\\" process refines the grain structure throughout the entire cross-section. Essential for machining extreme-pressure fluid control manifolds, pump casings, and blowout preventers (BOPs).<\\\/p>\\n <\\\/div>\\n\\n

\\n
\\n
\\u23fa\\ufe0f<\\\/div>\\n

Upset Forged Discs (Round Blanks)<\\\/h3>\\n <\\\/div>\\n

Manufactured by compressing a billet along its vertical axis (upsetting). This creates a highly desirable radial grain flow radiating from the center. The mandatory choice for massive heat exchanger tube sheets, heavy blind flanges, and aerospace turbine discs.<\\\/p>\\n <\\\/div>\\n\\n

\\n
\\n
\\ud83d\\udee1\\ufe0f<\\\/div>\\n

Elimination of Porosity<\\\/h3>\\n <\\\/div>\\n

Unlike large castings which are prone to shrinkage voids and gas porosity, our heavy forgings are fully consolidated under thousands of tons of pressure, guaranteeing a 100% leak-proof structure for critical containment systems.<\\\/p>\\n <\\\/div>\\n\\n

\\n
\\n
\\u2699\\ufe0f<\\\/div>\\n

Rough Machining Services<\\\/h3>\\n <\\\/div>\\n

We supply forgings in the \\\"as-forged\\\" condition or rough-machined (proof machined). Rough machining removes the tough outer forging scale, saving your CNC tools from excessive wear and revealing a clean surface for final precision turning.<\\\/p>\\n <\\\/div>\\n\\n <\\\/div>\\n\\n

Standard Specifications & Testing<\\\/div>\\n
\\n \\n \\n \\n \\n \\n \\n \\n \\n
Specification Category<\\\/th>\\n Details & Standards<\\\/th>\\n <\\\/tr>\\n <\\\/thead>\\n
Standard Specifications<\\\/strong><\\\/td>\\n ASTM B564 (Nickel Alloy Forgings), API 6A (Wellhead and Tree Equipment), AMS Aerospace Specifications.<\\\/td>\\n <\\\/tr>\\n
Size Capabilities<\\\/strong><\\\/td>\\n Discs\\\/Blanks up to 100\\\"+ (2500mm+) in diameter. Heavy blocks forged to custom near-net dimensions. (Maximum weights depend on the specific superalloy grade).<\\\/td>\\n <\\\/tr>\\n
Delivery Conditions<\\\/strong><\\\/td>\\n As-Forged, Rough Machined, Solution Annealed, Precipitation Hardened (Aged) to maximum yield strength (e.g., Inconel 718 at 120ksi+ yield).<\\\/td>\\n <\\\/tr>\\n
Non-Destructive Testing (NDT)<\\\/strong><\\\/td>\\n 100% Ultrasonic Testing (UT)<\\\/strong> is strictly performed on heavy blocks and discs to ensure zero internal defects before shipment.<\\\/td>\\n <\\\/tr>\\n <\\\/tbody>\\n <\\\/table>\\n <\\\/div>\\n\\n
\\n

Require a Heavy Forged Blank?<\\\/h3>\\n

Send us your required alloy grade (e.g., Inconel 718 API 6A), Dimensions (Length x Width x Thickness, or Diameter x Thickness), and whether you require rough machining. We provide full mill test reports (MTR) with UT results.<\\\/p>\\n Request a Forged Block\\\/Disc Quote<\\\/a>\\n <\\\/div>\\n\\n<\\\/div>\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"c842f5f\"}]},\"elements\":[],\"widgetType\":\"html\"}],\"isInner\":false}]"],"_elementor_page_settings":["a:0:{}"],"_elementor_controls_usage":["a:2:{s:4:\"html\";a:3:{s:5:\"count\";i:1;s:15:\"control_percent\";i:0;s:8:\"controls\";a:2:{s:7:\"content\";a:1:{s:13:\"section_title\";a:1:{s:4:\"html\";i:1;}}s:8:\"advanced\";a:1:{s:26:\"display_conditions_section\";a:1:{s:22:\"display_condition_list\";i:1;}}}}s:9:\"container\";a:3:{s:5:\"count\";i:1;s:15:\"control_percent\";i:0;s:8:\"controls\";a:1:{s:8:\"advanced\";a:1:{s:26:\"display_conditions_section\";a:1:{s:22:\"display_condition_list\";i:1;}}}}}"],"rank_math_focus_keyword":["forged blocks\/discs"],"rank_math_description":["Nickel alloy forged blocks and discs in Inconel, Monel, Hastelloy and Waspaloy for valve bodies, tube sheets, subsea, aerospace and high-pressure use."],"ilj_blacklistdefinition":["a:0:{}"],"ilj_linkdefinition":["a:1:{i:0;s:20:\"forged blocks|\/discs\";}"],"site-content-style":["unboxed"],"site-sidebar-style":["unboxed"],"astra-migrate-meta-layouts":["set"],"theme-transparent-header-meta":["default"],"_uag_page_assets":["a:9:{s:3:\"css\";s:263:\".uag-blocks-common-selector{z-index:var(--z-index-desktop) !important}@media (max-width: 976px){.uag-blocks-common-selector{z-index:var(--z-index-tablet) !important}}@media (max-width: 767px){.uag-blocks-common-selector{z-index:var(--z-index-mobile) !important}}\n\";s:2:\"js\";s:0:\"\";s:18:\"current_block_list\";a:8:{i:0;s:11:\"core\/search\";i:1;s:10:\"core\/group\";i:2;s:12:\"core\/heading\";i:3;s:17:\"core\/latest-posts\";i:4;s:20:\"core\/latest-comments\";i:5;s:13:\"core\/archives\";i:6;s:15:\"core\/categories\";i:7;s:10:\"core\/image\";}s:8:\"uag_flag\";b:0;s:11:\"uag_version\";s:10:\"1779372270\";s:6:\"gfonts\";a:0:{}s:10:\"gfonts_url\";s:0:\"\";s:12:\"gfonts_files\";a:0:{}s:14:\"uag_faq_layout\";b:0;}"],"_uag_css_file_name":["uag-css-3264.css"],"_elementor_page_assets":["a:1:{s:7:\"scripts\";a:1:{i:0;s:18:\"elementor-frontend\";}}"],"_elementor_css":["a:6:{s:4:\"time\";i:1779910110;s:5:\"fonts\";a:0:{}s:5:\"icons\";a:0:{}s:20:\"dynamic_elements_ids\";a:0:{}s:6:\"status\";s:4:\"file\";i:0;s:0:\"\";}"],"_elementor_element_cache":["{\"timeout\":1780000110,\"value\":{\"content\":\"

\\n\\t\\t\\t\\t\\t
\\n\\t\\t\\t\\t
\\n\\t\\t\\t\\t
\\n\\t\\t\\t\\t\\t\\n\\n
\\n\\n
\\n Home<\\\/a> \\n \\\/<\\\/span> \\n Product Forms<\\\/a>\\n \\\/<\\\/span> \\n Forgings<\\\/a>\\n \\\/<\\\/span> \\n Forged Blocks & Discs\\n <\\\/div>\\n\\n
\\n

Nickel Alloy Forged Blocks & Discs<\\\/h1>\\n \\n

\\n When machining massive high-pressure valve bodies, subsea manifold blocks, and heavy-duty heat exchanger tube sheets, absolute internal integrity is required. 28Nickel manufactures premium open-die forged blocks and upset forged discs engineered to eliminate internal porosity. By intensely kneading the superalloy under immense hydraulic pressure, we deliver solid blanks with exceptional multi-directional strength, ready for your most critical CNC machining operations.\\n <\\\/p>\\n <\\\/div>\\n\\n

Available Alloy Grades for Blocks & Discs<\\\/h2>\\n

\\n Heavy-duty applications demand materials that won't yield under crushing hydrostatic pressure or severe thermal stress. We forge blocks and discs in the industry's most robust, high-yield superalloys.\\n <\\\/p>\\n \\n

\\n

Select a Grade to View Material Specs:<\\\/h3>\\n
\\n Inconel\\u00ae 718 (High Yield Subsea BOPs)<\\\/a>\\n Inconel\\u00ae 625 (Excellent Fatigue\\\/Pitting Resistance)<\\\/a>\\n \\n Monel\\u00ae K-500 (Marine Pump Casings)<\\\/a>\\n Monel\\u00ae 400 (HF Acid Valve Bodies)<\\\/a>\\n \\n Hastelloy\\u00ae C-276 (Severe Chemical Tube Sheets)<\\\/a>\\n Waspaloy\\u00ae (Gas Turbine Rotor Discs)<\\\/a>\\n <\\\/div>\\n <\\\/div>\\n\\n

Forged Profiles & Engineering Advantages<\\\/h2>\\n

\\n Starting your production with a custom forged blank rather than a standard hot-rolled plate ensures superior mechanical properties, particularly in the transverse (thickness) direction.\\n <\\\/p>\\n \\n \\n\\n

\\n \\n
\\n
\\n
\\u2b1b<\\\/div>\\n

Forged Blocks (Rectangular\\\/Square)<\\\/h3>\\n <\\\/div>\\n

Massive solid blocks created through multi-directional forging. This \\\"kneading\\\" process refines the grain structure throughout the entire cross-section. Essential for machining extreme-pressure fluid control manifolds, pump casings, and blowout preventers (BOPs).<\\\/p>\\n <\\\/div>\\n\\n

\\n
\\n
\\u23fa\\ufe0f<\\\/div>\\n

Upset Forged Discs (Round Blanks)<\\\/h3>\\n <\\\/div>\\n

Manufactured by compressing a billet along its vertical axis (upsetting). This creates a highly desirable radial grain flow radiating from the center. The mandatory choice for massive heat exchanger tube sheets, heavy blind flanges, and aerospace turbine discs.<\\\/p>\\n <\\\/div>\\n\\n

\\n
\\n
\\ud83d\\udee1\\ufe0f<\\\/div>\\n

Elimination of Porosity<\\\/h3>\\n <\\\/div>\\n

Unlike large castings which are prone to shrinkage voids and gas porosity, our heavy forgings are fully consolidated under thousands of tons of pressure, guaranteeing a 100% leak-proof structure for critical containment systems.<\\\/p>\\n <\\\/div>\\n\\n

\\n
\\n
\\u2699\\ufe0f<\\\/div>\\n

Rough Machining Services<\\\/h3>\\n <\\\/div>\\n

We supply forgings in the \\\"as-forged\\\" condition or rough-machined (proof machined). Rough machining removes the tough outer forging scale, saving your CNC tools from excessive wear and revealing a clean surface for final precision turning.<\\\/p>\\n <\\\/div>\\n\\n <\\\/div>\\n\\n

Standard Specifications & Testing<\\\/div>\\n
\\n \\n \\n \\n \\n \\n \\n \\n \\n
Specification Category<\\\/th>\\n Details & Standards<\\\/th>\\n <\\\/tr>\\n <\\\/thead>\\n
Standard Specifications<\\\/strong><\\\/td>\\n ASTM B564 (Nickel Alloy Forgings), API 6A (Wellhead and Tree Equipment), AMS Aerospace Specifications.<\\\/td>\\n <\\\/tr>\\n
Size Capabilities<\\\/strong><\\\/td>\\n Discs\\\/Blanks up to 100\\\"+ (2500mm+) in diameter. Heavy blocks forged to custom near-net dimensions. (Maximum weights depend on the specific superalloy grade).<\\\/td>\\n <\\\/tr>\\n
Delivery Conditions<\\\/strong><\\\/td>\\n As-Forged, Rough Machined, Solution Annealed, Precipitation Hardened (Aged) to maximum yield strength (e.g., Inconel 718 at 120ksi+ yield).<\\\/td>\\n <\\\/tr>\\n
Non-Destructive Testing (NDT)<\\\/strong><\\\/td>\\n 100% Ultrasonic Testing (UT)<\\\/strong> is strictly performed on heavy blocks and discs to ensure zero internal defects before shipment.<\\\/td>\\n <\\\/tr>\\n <\\\/tbody>\\n <\\\/table>\\n <\\\/div>\\n\\n
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Require a Heavy Forged Blank?<\\\/h3>\\n

Send us your required alloy grade (e.g., Inconel 718 API 6A), Dimensions (Length x Width x Thickness, or Diameter x Thickness), and whether you require rough machining. We provide full mill test reports (MTR) with UT results.<\\\/p>\\n Request a Forged Block\\\/Disc Quote<\\\/a>\\n <\\\/div>\\n\\n<\\\/div>\\t\\t\\t\\t<\\\/div>\\n\\t\\t\\t\\t<\\\/div>\\n\\t\\t\\t\\t\\t<\\\/div>\\n\\t\\t\\t\\t<\\\/div>\\n\\t\\t\",\"scripts\":[],\"styles\":[]}}"]},"uagb_featured_image_src":{"full":false,"thumbnail":false,"medium":false,"medium_large":false,"large":false,"1536x1536":false,"2048x2048":false,"trp-custom-language-flag":false},"uagb_author_info":{"display_name":"nickel","author_link":"https:\/\/www.nickelcasting.com\/de\/author\/nickel\/"},"uagb_comment_info":0,"uagb_excerpt":"Home \/ Product Forms \/ Forgings \/ Forged Blocks & Discs Nickel Alloy Forged Blocks & Discs When machining massive high-pressure valve bodies, subsea manifold blocks, and heavy-duty heat exchanger tube sheets, absolute internal integrity is required. 28Nickel manufactures premium open-die forged blocks and upset forged discs engineered to eliminate internal porosity. By intensely kneading…","_links":{"self":[{"href":"https:\/\/www.nickelcasting.com\/de\/wp-json\/wp\/v2\/pages\/3264","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.nickelcasting.com\/de\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.nickelcasting.com\/de\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.nickelcasting.com\/de\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.nickelcasting.com\/de\/wp-json\/wp\/v2\/comments?post=3264"}],"version-history":[{"count":5,"href":"https:\/\/www.nickelcasting.com\/de\/wp-json\/wp\/v2\/pages\/3264\/revisions"}],"predecessor-version":[{"id":3271,"href":"https:\/\/www.nickelcasting.com\/de\/wp-json\/wp\/v2\/pages\/3264\/revisions\/3271"}],"up":[{"embeddable":true,"href":"https:\/\/www.nickelcasting.com\/de\/wp-json\/wp\/v2\/pages\/3248"}],"wp:attachment":[{"href":"https:\/\/www.nickelcasting.com\/de\/wp-json\/wp\/v2\/media?parent=3264"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}