{"id":3264,"date":"2026-03-28T02:58:09","date_gmt":"2026-03-28T01:58:09","guid":{"rendered":"https:\/\/www.nickelcasting.com\/?page_id=3264"},"modified":"2026-03-28T03:02:26","modified_gmt":"2026-03-28T02:02:26","slug":"blocks","status":"publish","type":"page","link":"https:\/\/www.nickelcasting.com\/es\/product-forms\/forgings\/blocks\/","title":{"rendered":"Bloques\/discos forjados"},"content":{"rendered":"<div data-elementor-type=\"wp-page\" data-elementor-id=\"3264\" class=\"elementor elementor-3264\" data-elementor-post-type=\"page\">\n\t\t\t\t<div class=\"elementor-element elementor-element-8bf36f6 e-flex e-con-boxed e-con e-parent\" data-id=\"8bf36f6\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-0ffbf49 elementor-widget elementor-widget-html\" data-id=\"0ffbf49\" data-element_type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<link rel=\"stylesheet\" href=\"\/zicss\/nickel5.css\">\n\n<div class=\"form-page-wrapper\">\n\n    <div class=\"breadcrumbs\">\n        <a href=\"\/es\/\">Inicio<\/a> \n        <span class=\"separator\">\/<\/span> \n        <a href=\"\/es\/product-forms\/\">Formularios de productos<\/a>\n        <span class=\"separator\">\/<\/span> \n        <a href=\"\/es\/product-forms\/forgings\/\">Piezas forjadas<\/a>\n        <span class=\"separator\">\/<\/span> \n        Bloques y discos forjados\n    <\/div>\n\n    <div class=\"form-hero\">\n        <h1>Bloques y discos forjados de aleaci\u00f3n de n\u00edquel<\/h1>\n        \n        <p>\n            Cuando se mecanizan grandes cuerpos de v\u00e1lvulas de alta presi\u00f3n, bloques de colectores submarinos y placas de tubos de intercambiadores de calor de alta resistencia, se requiere una integridad interna absoluta. 28Nickel fabrica bloques forjados con matriz abierta de primera calidad y discos forjados por recalcado dise\u00f1ados para eliminar la porosidad interna. Amasando intensamente la superaleaci\u00f3n bajo una inmensa presi\u00f3n hidr\u00e1ulica, obtenemos piezas en bruto s\u00f3lidas con una excepcional resistencia multidireccional, listas para sus operaciones de mecanizado CNC m\u00e1s cr\u00edticas.\n        <\/p>\n    <\/div>\n\n    <h2 class=\"section-title\">Calidades de aleaci\u00f3n disponibles para bloques y discos<\/h2>\n    <p>\n        Las aplicaciones de servicio pesado exigen materiales que no cedan bajo una presi\u00f3n hidrost\u00e1tica aplastante o un estr\u00e9s t\u00e9rmico severo. Forjamos bloques y discos en las superaleaciones de alto rendimiento m\u00e1s robustas del sector.\n    <\/p>\n    \n    <div class=\"available-grades-box\">\n        <h3 style=\"margin-top:0; color: var(--primary-color); font-size: 1.2rem;\">Seleccione un grado para ver las especificaciones del material:<\/h3>\n        <div class=\"grade-tags-container\">\n            <a href=\"\/es\/aleaciones-de-niquel\/aleaciones-de-niquel-inconel\/inconel-718\/\" class=\"grade-tag\">Inconel\u00ae 718 (BOP submarinos de alto rendimiento)<\/a>\n            <a href=\"\/es\/aleaciones-de-niquel\/aleaciones-de-niquel-inconel\/inconel-625\/\" class=\"grade-tag\">Inconel\u00ae 625 (Excelente resistencia a la fatiga y al picado)<\/a>\n            \n            <a href=\"\/es\/aleaciones-de-niquel\/monel-metal-alloys\/monel-k500\/\" class=\"grade-tag\">Monel\u00ae K-500 (carcasas de bombas marinas)<\/a>\n            <a href=\"\/es\/aleaciones-de-niquel\/monel-metal-alloys\/monel-400\/\" class=\"grade-tag\">Monel\u00ae 400 (Cuerpos de v\u00e1lvulas para \u00e1cido HF)<\/a>\n            \n            <a href=\"\/es\/aleaciones-de-niquel\/hastelloy-alloys\/hastelloy-c276\/\" class=\"grade-tag\">Hastelloy\u00ae C-276 (Hojas de tubo para productos qu\u00edmicos severos)<\/a>\n            <a href=\"\/es\/aleaciones-de-niquel\/waspaloy\/\" class=\"grade-tag\">Waspaloy\u00ae (Discos para rotores de turbinas de gas)<\/a>\n        <\/div>\n    <\/div>\n\n    <h2 class=\"section-title\">Perfiles forjados y ventajas de ingenier\u00eda<\/h2>\n    <p style=\"margin-bottom: 25px;\">\n        Iniciar la producci\u00f3n con un <a href=\"https:\/\/www.nickelcasting.com\/es\/aleaciones-de-niquel\/fundicion-de-niquel\/custom\/\">personalizado<\/a> en lugar de una chapa laminada en caliente est\u00e1ndar garantiza unas propiedades mec\u00e1nicas superiores, especialmente en la direcci\u00f3n transversal (espesor).\n    <\/p>\n    \n    \n\n    <div class=\"forms-grid\">\n        \n        <div class=\"form-card\">\n            <div class=\"form-card-header\">\n                <div class=\"form-icon\">\u2b1b<\/div>\n                <h3>Bloques forjados (rectangulares\/cuadrados)<\/h3>\n            <\/div>\n            <p>Bloques macizos creados mediante forja multidireccional. Este proceso de \"amasado\" refina la estructura del grano en toda la secci\u00f3n transversal. Esencial para el mecanizado de colectores de control de fluidos de presi\u00f3n extrema, carcasas de bombas y preventores de reventones (BOP).<\/p>\n        <\/div>\n\n        <div class=\"form-card\">\n            <div class=\"form-card-header\">\n                <div class=\"form-icon\">\u23fa\ufe0f<\/div>\n                <h3>Discos forjados Upset (redondos)<\/h3>\n            <\/div>\n            <p>Se fabrica comprimiendo un tocho a lo largo de su eje vertical (recalcado). Esto crea un flujo de grano radial muy deseable que irradia desde el centro. La elecci\u00f3n obligatoria para chapas macizas de tubos de intercambiadores de calor, chapas ciegas pesadas <a href=\"https:\/\/www.nickelcasting.com\/es\/product-forms\/flanges\/\">bridas<\/a>, y discos de turbina aeroespaciales.<\/p>\n        <\/div>\n\n        <div class=\"form-card\">\n            <div class=\"form-card-header\">\n                <div class=\"form-icon\">\ud83d\udee1\ufe0f<\/div>\n                <h3>Eliminaci\u00f3n de la porosidad<\/h3>\n            <\/div>\n            <p>A diferencia de las grandes piezas de fundici\u00f3n, que son propensas a los huecos por contracci\u00f3n y la porosidad del gas, nuestras piezas forjadas pesadas est\u00e1n totalmente consolidadas bajo miles de toneladas de presi\u00f3n, lo que garantiza una estructura a prueba de fugas 100% para sistemas de contenci\u00f3n cr\u00edticos.<\/p>\n        <\/div>\n\n        <div class=\"form-card\">\n            <div class=\"form-card-header\">\n                <div class=\"form-icon\">\u2699\ufe0f<\/div>\n                <h3>Servicios de mecanizado en bruto<\/h3>\n            <\/div>\n            <p>Suministramos piezas forjadas \"tal cual\" o mecanizadas en bruto (mecanizado de prueba). El mecanizado en bruto elimina la dura cascarilla exterior de forja, lo que evita un desgaste excesivo de las herramientas CNC y deja al descubierto una superficie limpia para el torneado de precisi\u00f3n final.<\/p>\n        <\/div>\n\n    <\/div>\n\n    <div class=\"section-title\">Especificaciones est\u00e1ndar y pruebas<\/div>\n    <div class=\"data-table-wrap\">\n        <table class=\"tech-table\">\n            <thead>\n                <tr>\n                    <th width=\"30%\">Categor\u00eda de especificaciones<\/th>\n                    <th width=\"70%\">Detalles y normas<\/th>\n                <\/tr>\n            <\/thead>\n            <tbody>\n                <tr>\n                    <td><strong>Especificaciones est\u00e1ndar<\/strong><\/td>\n                    <td>ASTM B564 (Piezas forjadas de aleaci\u00f3n de n\u00edquel), API 6A (Equipo de boca de pozo y \u00e1rbol), Especificaciones aeroespaciales AMS.<\/td>\n                <\/tr>\n                <tr>\n                    <td><strong>Tama\u00f1o Capacidades<\/strong><\/td>\n                    <td>Discos\/Blanks de hasta 100\"+ (2500mm+) de di\u00e1metro. Bloques pesados forjados a medida con dimensiones pr\u00f3ximas a la red. (Los pesos m\u00e1ximos dependen del grado de superaleaci\u00f3n espec\u00edfico).<\/td>\n                <\/tr>\n                <tr>\n                    <td><strong>Condiciones de entrega<\/strong><\/td>\n                    <td>Tal como se forja, mecanizado en bruto, recocido por disoluci\u00f3n, endurecido por precipitaci\u00f3n (envejecido) hasta el l\u00edmite el\u00e1stico m\u00e1ximo (por ejemplo, <a href=\"https:\/\/www.nickelcasting.com\/es\/aleaciones-de-niquel\/aleaciones-de-niquel-inconel\/inconel-718\/\">Inconel 718<\/a> con un l\u00edmite el\u00e1stico de 120 ksi+).<\/td>\n                <\/tr>\n                <tr>\n                    <td><strong>Ensayos no destructivos (END)<\/strong><\/td>\n                    <td><strong>100% Pruebas ultras\u00f3nicas (UT)<\/strong> se realiza estrictamente en bloques y discos pesados para garantizar cero defectos internos antes del env\u00edo.<\/td>\n                <\/tr>\n            <\/tbody>\n        <\/table>\n    <\/div>\n\n    <div class=\"cta-block\">\n        <h3>\u00bfNecesita una pieza bruta forjada pesada?<\/h3>\n        <p>Env\u00edenos el grado de aleaci\u00f3n deseado (por ejemplo, Inconel 718 API 6A), las dimensiones (longitud x anchura x espesor, o di\u00e1metro x espesor) y si necesita mecanizado en bruto. Proporcionamos informes completos de pruebas de fresado (MTR) con resultados UT.<\/p>\n        <a href=\"\/es\/pongase-en-contacto-con\/\" class=\"quote-btn\">Solicitar presupuesto de bloque\/disco forjado<\/a>\n    <\/div>\n\n<\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>Home \/ Product Forms \/ Forgings \/ Forged Blocks &amp; Discs Nickel Alloy Forged Blocks &amp; Discs When machining massive high-pressure valve bodies, subsea manifold blocks, and heavy-duty heat exchanger tube sheets, absolute internal integrity is required. 28Nickel manufactures premium open-die forged blocks and upset forged discs engineered to eliminate internal porosity. By intensely kneading [&hellip;]<\/p>","protected":false},"author":1,"featured_media":0,"parent":3248,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_uag_custom_page_level_css":"","site-sidebar-layout":"no-sidebar","site-content-layout":"page-builder","ast-site-content-layout":"full-width-container","site-content-style":"unboxed","site-sidebar-style":"unboxed","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"class_list":["post-3264","page","type-page","status-publish","hentry"],"spectra_custom_meta":{"_edit_lock":["1774663205:1"],"_edit_last":["1"],"_elementor_edit_mode":["builder"],"_astra_content_layout_flag":["disabled"],"ast-title-bar-display":["disabled"],"ast-featured-img":["disabled"],"site-content-layout":["page-builder"],"ast-site-content-layout":["full-width-container"],"site-sidebar-layout":["no-sidebar"],"_elementor_template_type":["wp-page"],"_elementor_version":["3.33.2"],"_elementor_pro_version":["3.32.3"],"rank_math_seo_score":["53"],"rank_math_internal_links_processed":["1"],"_wp_page_template":["default"],"_elementor_data":["[{\"id\":\"8bf36f6\",\"elType\":\"container\",\"settings\":{\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"7005147\"}]},\"elements\":[{\"id\":\"0ffbf49\",\"elType\":\"widget\",\"settings\":{\"html\":\"<link rel=\\\"stylesheet\\\" href=\\\"\\\/zicss\\\/nickel5.css\\\">\\n\\n<div class=\\\"form-page-wrapper\\\">\\n\\n    <div class=\\\"breadcrumbs\\\">\\n        <a href=\\\"\\\/\\\">Home<\\\/a> \\n        <span class=\\\"separator\\\">\\\/<\\\/span> \\n        <a href=\\\"\\\/product-forms\\\/\\\">Product Forms<\\\/a>\\n        <span class=\\\"separator\\\">\\\/<\\\/span> \\n        <a href=\\\"\\\/product-forms\\\/forgings\\\/\\\">Forgings<\\\/a>\\n        <span class=\\\"separator\\\">\\\/<\\\/span> \\n        Forged Blocks & Discs\\n    <\\\/div>\\n\\n    <div class=\\\"form-hero\\\">\\n        <h1>Nickel Alloy Forged Blocks & Discs<\\\/h1>\\n        \\n        <p>\\n            When machining massive high-pressure valve bodies, subsea manifold blocks, and heavy-duty heat exchanger tube sheets, absolute internal integrity is required. 28Nickel manufactures premium open-die forged blocks and upset forged discs engineered to eliminate internal porosity. By intensely kneading the superalloy under immense hydraulic pressure, we deliver solid blanks with exceptional multi-directional strength, ready for your most critical CNC machining operations.\\n        <\\\/p>\\n    <\\\/div>\\n\\n    <h2 class=\\\"section-title\\\">Available Alloy Grades for Blocks & Discs<\\\/h2>\\n    <p>\\n        Heavy-duty applications demand materials that won't yield under crushing hydrostatic pressure or severe thermal stress. We forge blocks and discs in the industry's most robust, high-yield superalloys.\\n    <\\\/p>\\n    \\n    <div class=\\\"available-grades-box\\\">\\n        <h3 style=\\\"margin-top:0; color: var(--primary-color); font-size: 1.2rem;\\\">Select a Grade to View Material Specs:<\\\/h3>\\n        <div class=\\\"grade-tags-container\\\">\\n            <a href=\\\"\\\/nickel-alloys\\\/inconel-nickel-alloys\\\/inconel-718\\\/\\\" class=\\\"grade-tag\\\">Inconel\\u00ae 718 (High Yield Subsea BOPs)<\\\/a>\\n            <a href=\\\"\\\/nickel-alloys\\\/inconel-nickel-alloys\\\/inconel-625\\\/\\\" class=\\\"grade-tag\\\">Inconel\\u00ae 625 (Excellent Fatigue\\\/Pitting Resistance)<\\\/a>\\n            \\n            <a href=\\\"\\\/nickel-alloys\\\/monel-metal-alloys\\\/monel-k500\\\/\\\" class=\\\"grade-tag\\\">Monel\\u00ae K-500 (Marine Pump Casings)<\\\/a>\\n            <a href=\\\"\\\/nickel-alloys\\\/monel-metal-alloys\\\/monel-400\\\/\\\" class=\\\"grade-tag\\\">Monel\\u00ae 400 (HF Acid Valve Bodies)<\\\/a>\\n            \\n            <a href=\\\"\\\/nickel-alloys\\\/hastelloy-alloys\\\/hastelloy-c276\\\/\\\" class=\\\"grade-tag\\\">Hastelloy\\u00ae C-276 (Severe Chemical Tube Sheets)<\\\/a>\\n            <a href=\\\"\\\/nickel-alloys\\\/waspaloy\\\/\\\" class=\\\"grade-tag\\\">Waspaloy\\u00ae (Gas Turbine Rotor Discs)<\\\/a>\\n        <\\\/div>\\n    <\\\/div>\\n\\n    <h2 class=\\\"section-title\\\">Forged Profiles & Engineering Advantages<\\\/h2>\\n    <p style=\\\"margin-bottom: 25px;\\\">\\n        Starting your production with a custom forged blank rather than a standard hot-rolled plate ensures superior mechanical properties, particularly in the transverse (thickness) direction.\\n    <\\\/p>\\n    \\n    \\n\\n    <div class=\\\"forms-grid\\\">\\n        \\n        <div class=\\\"form-card\\\">\\n            <div class=\\\"form-card-header\\\">\\n                <div class=\\\"form-icon\\\">\\u2b1b<\\\/div>\\n                <h3>Forged Blocks (Rectangular\\\/Square)<\\\/h3>\\n            <\\\/div>\\n            <p>Massive solid blocks created through multi-directional forging. This \\\"kneading\\\" process refines the grain structure throughout the entire cross-section. Essential for machining extreme-pressure fluid control manifolds, pump casings, and blowout preventers (BOPs).<\\\/p>\\n        <\\\/div>\\n\\n        <div class=\\\"form-card\\\">\\n            <div class=\\\"form-card-header\\\">\\n                <div class=\\\"form-icon\\\">\\u23fa\\ufe0f<\\\/div>\\n                <h3>Upset Forged Discs (Round Blanks)<\\\/h3>\\n            <\\\/div>\\n            <p>Manufactured by compressing a billet along its vertical axis (upsetting). This creates a highly desirable radial grain flow radiating from the center. The mandatory choice for massive heat exchanger tube sheets, heavy blind flanges, and aerospace turbine discs.<\\\/p>\\n        <\\\/div>\\n\\n        <div class=\\\"form-card\\\">\\n            <div class=\\\"form-card-header\\\">\\n                <div class=\\\"form-icon\\\">\\ud83d\\udee1\\ufe0f<\\\/div>\\n                <h3>Elimination of Porosity<\\\/h3>\\n            <\\\/div>\\n            <p>Unlike large castings which are prone to shrinkage voids and gas porosity, our heavy forgings are fully consolidated under thousands of tons of pressure, guaranteeing a 100% leak-proof structure for critical containment systems.<\\\/p>\\n        <\\\/div>\\n\\n        <div class=\\\"form-card\\\">\\n            <div class=\\\"form-card-header\\\">\\n                <div class=\\\"form-icon\\\">\\u2699\\ufe0f<\\\/div>\\n                <h3>Rough Machining Services<\\\/h3>\\n            <\\\/div>\\n            <p>We supply forgings in the \\\"as-forged\\\" condition or rough-machined (proof machined). Rough machining removes the tough outer forging scale, saving your CNC tools from excessive wear and revealing a clean surface for final precision turning.<\\\/p>\\n        <\\\/div>\\n\\n    <\\\/div>\\n\\n    <div class=\\\"section-title\\\">Standard Specifications & Testing<\\\/div>\\n    <div class=\\\"data-table-wrap\\\">\\n        <table class=\\\"tech-table\\\">\\n            <thead>\\n                <tr>\\n                    <th width=\\\"30%\\\">Specification Category<\\\/th>\\n                    <th width=\\\"70%\\\">Details & Standards<\\\/th>\\n                <\\\/tr>\\n            <\\\/thead>\\n            <tbody>\\n                <tr>\\n                    <td><strong>Standard Specifications<\\\/strong><\\\/td>\\n                    <td>ASTM B564 (Nickel Alloy Forgings), API 6A (Wellhead and Tree Equipment), AMS Aerospace Specifications.<\\\/td>\\n                <\\\/tr>\\n                <tr>\\n                    <td><strong>Size Capabilities<\\\/strong><\\\/td>\\n                    <td>Discs\\\/Blanks up to 100\\\"+ (2500mm+) in diameter. Heavy blocks forged to custom near-net dimensions. (Maximum weights depend on the specific superalloy grade).<\\\/td>\\n                <\\\/tr>\\n                <tr>\\n                    <td><strong>Delivery Conditions<\\\/strong><\\\/td>\\n                    <td>As-Forged, Rough Machined, Solution Annealed, Precipitation Hardened (Aged) to maximum yield strength (e.g., Inconel 718 at 120ksi+ yield).<\\\/td>\\n                <\\\/tr>\\n                <tr>\\n                    <td><strong>Non-Destructive Testing (NDT)<\\\/strong><\\\/td>\\n                    <td><strong>100% Ultrasonic Testing (UT)<\\\/strong> is strictly performed on heavy blocks and discs to ensure zero internal defects before shipment.<\\\/td>\\n                <\\\/tr>\\n            <\\\/tbody>\\n        <\\\/table>\\n    <\\\/div>\\n\\n    <div class=\\\"cta-block\\\">\\n        <h3>Require a Heavy Forged Blank?<\\\/h3>\\n        <p>Send us your required alloy grade (e.g., Inconel 718 API 6A), Dimensions (Length x Width x Thickness, or Diameter x Thickness), and whether you require rough machining. We provide full mill test reports (MTR) with UT results.<\\\/p>\\n        <a href=\\\"\\\/contact\\\/\\\" class=\\\"quote-btn\\\">Request a Forged Block\\\/Disc Quote<\\\/a>\\n    <\\\/div>\\n\\n<\\\/div>\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"c842f5f\"}]},\"elements\":[],\"widgetType\":\"html\"}],\"isInner\":false}]"],"_elementor_page_settings":["a:0:{}"],"_elementor_controls_usage":["a:2:{s:4:\"html\";a:3:{s:5:\"count\";i:1;s:15:\"control_percent\";i:0;s:8:\"controls\";a:2:{s:7:\"content\";a:1:{s:13:\"section_title\";a:1:{s:4:\"html\";i:1;}}s:8:\"advanced\";a:1:{s:26:\"display_conditions_section\";a:1:{s:22:\"display_condition_list\";i:1;}}}}s:9:\"container\";a:3:{s:5:\"count\";i:1;s:15:\"control_percent\";i:0;s:8:\"controls\";a:1:{s:8:\"advanced\";a:1:{s:26:\"display_conditions_section\";a:1:{s:22:\"display_condition_list\";i:1;}}}}}"],"rank_math_focus_keyword":["forged blocks\/discs"],"rank_math_description":["Nickel alloy forged blocks and discs in Inconel, Monel, Hastelloy and Waspaloy for valve bodies, tube sheets, subsea, aerospace and high-pressure use."],"ilj_blacklistdefinition":["a:0:{}"],"ilj_linkdefinition":["a:1:{i:0;s:20:\"forged blocks|\/discs\";}"],"site-content-style":["unboxed"],"site-sidebar-style":["unboxed"],"astra-migrate-meta-layouts":["set"],"theme-transparent-header-meta":["default"],"_uag_page_assets":["a:9:{s:3:\"css\";s:263:\".uag-blocks-common-selector{z-index:var(--z-index-desktop) !important}@media (max-width: 976px){.uag-blocks-common-selector{z-index:var(--z-index-tablet) !important}}@media (max-width: 767px){.uag-blocks-common-selector{z-index:var(--z-index-mobile) !important}}\n\";s:2:\"js\";s:0:\"\";s:18:\"current_block_list\";a:8:{i:0;s:11:\"core\/search\";i:1;s:10:\"core\/group\";i:2;s:12:\"core\/heading\";i:3;s:17:\"core\/latest-posts\";i:4;s:20:\"core\/latest-comments\";i:5;s:13:\"core\/archives\";i:6;s:15:\"core\/categories\";i:7;s:10:\"core\/image\";}s:8:\"uag_flag\";b:0;s:11:\"uag_version\";s:10:\"1779372270\";s:6:\"gfonts\";a:0:{}s:10:\"gfonts_url\";s:0:\"\";s:12:\"gfonts_files\";a:0:{}s:14:\"uag_faq_layout\";b:0;}"],"_uag_css_file_name":["uag-css-3264.css"],"_elementor_page_assets":["a:1:{s:7:\"scripts\";a:1:{i:0;s:18:\"elementor-frontend\";}}"],"_elementor_css":["a:6:{s:4:\"time\";i:1779910110;s:5:\"fonts\";a:0:{}s:5:\"icons\";a:0:{}s:20:\"dynamic_elements_ids\";a:0:{}s:6:\"status\";s:4:\"file\";i:0;s:0:\"\";}"],"_elementor_element_cache":["{\"timeout\":1780000110,\"value\":{\"content\":\"<div class=\\\"elementor-element elementor-element-8bf36f6 e-flex e-con-boxed e-con e-parent\\\" data-id=\\\"8bf36f6\\\" data-element_type=\\\"container\\\">\\n\\t\\t\\t\\t\\t<div class=\\\"e-con-inner\\\">\\n\\t\\t\\t\\t<div class=\\\"elementor-element elementor-element-0ffbf49 elementor-widget elementor-widget-html\\\" data-id=\\\"0ffbf49\\\" data-element_type=\\\"widget\\\" data-widget_type=\\\"html.default\\\">\\n\\t\\t\\t\\t<div class=\\\"elementor-widget-container\\\">\\n\\t\\t\\t\\t\\t<link rel=\\\"stylesheet\\\" href=\\\"\\\/zicss\\\/nickel5.css\\\">\\n\\n<div class=\\\"form-page-wrapper\\\">\\n\\n    <div class=\\\"breadcrumbs\\\">\\n        <a href=\\\"\\\/\\\">Home<\\\/a> \\n        <span class=\\\"separator\\\">\\\/<\\\/span> \\n        <a href=\\\"\\\/product-forms\\\/\\\">Product Forms<\\\/a>\\n        <span class=\\\"separator\\\">\\\/<\\\/span> \\n        <a href=\\\"\\\/product-forms\\\/forgings\\\/\\\">Forgings<\\\/a>\\n        <span class=\\\"separator\\\">\\\/<\\\/span> \\n        Forged Blocks & Discs\\n    <\\\/div>\\n\\n    <div class=\\\"form-hero\\\">\\n        <h1>Nickel Alloy Forged Blocks & Discs<\\\/h1>\\n        \\n        <p>\\n            When machining massive high-pressure valve bodies, subsea manifold blocks, and heavy-duty heat exchanger tube sheets, absolute internal integrity is required. 28Nickel manufactures premium open-die forged blocks and upset forged discs engineered to eliminate internal porosity. By intensely kneading the superalloy under immense hydraulic pressure, we deliver solid blanks with exceptional multi-directional strength, ready for your most critical CNC machining operations.\\n        <\\\/p>\\n    <\\\/div>\\n\\n    <h2 class=\\\"section-title\\\">Available Alloy Grades for Blocks & Discs<\\\/h2>\\n    <p>\\n        Heavy-duty applications demand materials that won't yield under crushing hydrostatic pressure or severe thermal stress. We forge blocks and discs in the industry's most robust, high-yield superalloys.\\n    <\\\/p>\\n    \\n    <div class=\\\"available-grades-box\\\">\\n        <h3 style=\\\"margin-top:0; color: var(--primary-color); font-size: 1.2rem;\\\">Select a Grade to View Material Specs:<\\\/h3>\\n        <div class=\\\"grade-tags-container\\\">\\n            <a href=\\\"\\\/nickel-alloys\\\/inconel-nickel-alloys\\\/inconel-718\\\/\\\" class=\\\"grade-tag\\\">Inconel\\u00ae 718 (High Yield Subsea BOPs)<\\\/a>\\n            <a href=\\\"\\\/nickel-alloys\\\/inconel-nickel-alloys\\\/inconel-625\\\/\\\" class=\\\"grade-tag\\\">Inconel\\u00ae 625 (Excellent Fatigue\\\/Pitting Resistance)<\\\/a>\\n            \\n            <a href=\\\"\\\/nickel-alloys\\\/monel-metal-alloys\\\/monel-k500\\\/\\\" class=\\\"grade-tag\\\">Monel\\u00ae K-500 (Marine Pump Casings)<\\\/a>\\n            <a href=\\\"\\\/nickel-alloys\\\/monel-metal-alloys\\\/monel-400\\\/\\\" class=\\\"grade-tag\\\">Monel\\u00ae 400 (HF Acid Valve Bodies)<\\\/a>\\n            \\n            <a href=\\\"\\\/nickel-alloys\\\/hastelloy-alloys\\\/hastelloy-c276\\\/\\\" class=\\\"grade-tag\\\">Hastelloy\\u00ae C-276 (Severe Chemical Tube Sheets)<\\\/a>\\n            <a href=\\\"\\\/nickel-alloys\\\/waspaloy\\\/\\\" class=\\\"grade-tag\\\">Waspaloy\\u00ae (Gas Turbine Rotor Discs)<\\\/a>\\n        <\\\/div>\\n    <\\\/div>\\n\\n    <h2 class=\\\"section-title\\\">Forged Profiles & Engineering Advantages<\\\/h2>\\n    <p style=\\\"margin-bottom: 25px;\\\">\\n        Starting your production with a custom forged blank rather than a standard hot-rolled plate ensures superior mechanical properties, particularly in the transverse (thickness) direction.\\n    <\\\/p>\\n    \\n    \\n\\n    <div class=\\\"forms-grid\\\">\\n        \\n        <div class=\\\"form-card\\\">\\n            <div class=\\\"form-card-header\\\">\\n                <div class=\\\"form-icon\\\">\\u2b1b<\\\/div>\\n                <h3>Forged Blocks (Rectangular\\\/Square)<\\\/h3>\\n            <\\\/div>\\n            <p>Massive solid blocks created through multi-directional forging. This \\\"kneading\\\" process refines the grain structure throughout the entire cross-section. Essential for machining extreme-pressure fluid control manifolds, pump casings, and blowout preventers (BOPs).<\\\/p>\\n        <\\\/div>\\n\\n        <div class=\\\"form-card\\\">\\n            <div class=\\\"form-card-header\\\">\\n                <div class=\\\"form-icon\\\">\\u23fa\\ufe0f<\\\/div>\\n                <h3>Upset Forged Discs (Round Blanks)<\\\/h3>\\n            <\\\/div>\\n            <p>Manufactured by compressing a billet along its vertical axis (upsetting). This creates a highly desirable radial grain flow radiating from the center. The mandatory choice for massive heat exchanger tube sheets, heavy blind flanges, and aerospace turbine discs.<\\\/p>\\n        <\\\/div>\\n\\n        <div class=\\\"form-card\\\">\\n            <div class=\\\"form-card-header\\\">\\n                <div class=\\\"form-icon\\\">\\ud83d\\udee1\\ufe0f<\\\/div>\\n                <h3>Elimination of Porosity<\\\/h3>\\n            <\\\/div>\\n            <p>Unlike large castings which are prone to shrinkage voids and gas porosity, our heavy forgings are fully consolidated under thousands of tons of pressure, guaranteeing a 100% leak-proof structure for critical containment systems.<\\\/p>\\n        <\\\/div>\\n\\n        <div class=\\\"form-card\\\">\\n            <div class=\\\"form-card-header\\\">\\n                <div class=\\\"form-icon\\\">\\u2699\\ufe0f<\\\/div>\\n                <h3>Rough Machining Services<\\\/h3>\\n            <\\\/div>\\n            <p>We supply forgings in the \\\"as-forged\\\" condition or rough-machined (proof machined). Rough machining removes the tough outer forging scale, saving your CNC tools from excessive wear and revealing a clean surface for final precision turning.<\\\/p>\\n        <\\\/div>\\n\\n    <\\\/div>\\n\\n    <div class=\\\"section-title\\\">Standard Specifications & Testing<\\\/div>\\n    <div class=\\\"data-table-wrap\\\">\\n        <table class=\\\"tech-table\\\">\\n            <thead>\\n                <tr>\\n                    <th width=\\\"30%\\\">Specification Category<\\\/th>\\n                    <th width=\\\"70%\\\">Details & Standards<\\\/th>\\n                <\\\/tr>\\n            <\\\/thead>\\n            <tbody>\\n                <tr>\\n                    <td><strong>Standard Specifications<\\\/strong><\\\/td>\\n                    <td>ASTM B564 (Nickel Alloy Forgings), API 6A (Wellhead and Tree Equipment), AMS Aerospace Specifications.<\\\/td>\\n                <\\\/tr>\\n                <tr>\\n                    <td><strong>Size Capabilities<\\\/strong><\\\/td>\\n                    <td>Discs\\\/Blanks up to 100\\\"+ (2500mm+) in diameter. Heavy blocks forged to custom near-net dimensions. (Maximum weights depend on the specific superalloy grade).<\\\/td>\\n                <\\\/tr>\\n                <tr>\\n                    <td><strong>Delivery Conditions<\\\/strong><\\\/td>\\n                    <td>As-Forged, Rough Machined, Solution Annealed, Precipitation Hardened (Aged) to maximum yield strength (e.g., Inconel 718 at 120ksi+ yield).<\\\/td>\\n                <\\\/tr>\\n                <tr>\\n                    <td><strong>Non-Destructive Testing (NDT)<\\\/strong><\\\/td>\\n                    <td><strong>100% Ultrasonic Testing (UT)<\\\/strong> is strictly performed on heavy blocks and discs to ensure zero internal defects before shipment.<\\\/td>\\n                <\\\/tr>\\n            <\\\/tbody>\\n        <\\\/table>\\n    <\\\/div>\\n\\n    <div class=\\\"cta-block\\\">\\n        <h3>Require a Heavy Forged Blank?<\\\/h3>\\n        <p>Send us your required alloy grade (e.g., Inconel 718 API 6A), Dimensions (Length x Width x Thickness, or Diameter x Thickness), and whether you require rough machining. We provide full mill test reports (MTR) with UT results.<\\\/p>\\n        <a href=\\\"\\\/contact\\\/\\\" class=\\\"quote-btn\\\">Request a Forged Block\\\/Disc Quote<\\\/a>\\n    <\\\/div>\\n\\n<\\\/div>\\t\\t\\t\\t<\\\/div>\\n\\t\\t\\t\\t<\\\/div>\\n\\t\\t\\t\\t\\t<\\\/div>\\n\\t\\t\\t\\t<\\\/div>\\n\\t\\t\",\"scripts\":[],\"styles\":[]}}"]},"uagb_featured_image_src":{"full":false,"thumbnail":false,"medium":false,"medium_large":false,"large":false,"1536x1536":false,"2048x2048":false,"trp-custom-language-flag":false},"uagb_author_info":{"display_name":"nickel","author_link":"https:\/\/www.nickelcasting.com\/es\/author\/nickel\/"},"uagb_comment_info":0,"uagb_excerpt":"Home \/ Product Forms \/ Forgings \/ Forged Blocks &amp; Discs Nickel Alloy Forged Blocks &amp; Discs When machining massive high-pressure valve bodies, subsea manifold blocks, and heavy-duty heat exchanger tube sheets, absolute internal integrity is required. 28Nickel manufactures premium open-die forged blocks and upset forged discs engineered to eliminate internal porosity. By intensely kneading&hellip;","_links":{"self":[{"href":"https:\/\/www.nickelcasting.com\/es\/wp-json\/wp\/v2\/pages\/3264","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.nickelcasting.com\/es\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.nickelcasting.com\/es\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.nickelcasting.com\/es\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.nickelcasting.com\/es\/wp-json\/wp\/v2\/comments?post=3264"}],"version-history":[{"count":5,"href":"https:\/\/www.nickelcasting.com\/es\/wp-json\/wp\/v2\/pages\/3264\/revisions"}],"predecessor-version":[{"id":3271,"href":"https:\/\/www.nickelcasting.com\/es\/wp-json\/wp\/v2\/pages\/3264\/revisions\/3271"}],"up":[{"embeddable":true,"href":"https:\/\/www.nickelcasting.com\/es\/wp-json\/wp\/v2\/pages\/3248"}],"wp:attachment":[{"href":"https:\/\/www.nickelcasting.com\/es\/wp-json\/wp\/v2\/media?parent=3264"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}