{"id":3264,"date":"2026-03-28T02:58:09","date_gmt":"2026-03-28T01:58:09","guid":{"rendered":"https:\/\/www.nickelcasting.com\/?page_id=3264"},"modified":"2026-03-28T03:02:26","modified_gmt":"2026-03-28T02:02:26","slug":"blocks","status":"publish","type":"page","link":"https:\/\/www.nickelcasting.com\/it\/product-forms\/forgings\/blocks\/","title":{"rendered":"Blocchi\/dischi forgiati"},"content":{"rendered":"<div data-elementor-type=\"wp-page\" data-elementor-id=\"3264\" class=\"elementor elementor-3264\" data-elementor-post-type=\"page\">\n\t\t\t\t<div class=\"elementor-element elementor-element-8bf36f6 e-flex e-con-boxed e-con e-parent\" data-id=\"8bf36f6\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-0ffbf49 elementor-widget elementor-widget-html\" data-id=\"0ffbf49\" data-element_type=\"widget\" data-widget_type=\"html.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<link rel=\"stylesheet\" href=\"\/zicss\/nickel5.css\">\n\n<div class=\"form-page-wrapper\">\n\n    <div class=\"breadcrumbs\">\n        <a href=\"\/it\/\">Casa<\/a> \n        <span class=\"separator\">\/<\/span> \n        <a href=\"\/it\/product-forms\/\">Forme di prodotto<\/a>\n        <span class=\"separator\">\/<\/span> \n        <a href=\"\/it\/product-forms\/forgings\/\">Forgiati<\/a>\n        <span class=\"separator\">\/<\/span> \n        Blocchi e dischi forgiati\n    <\/div>\n\n    <div class=\"form-hero\">\n        <h1>Blocchi e dischi forgiati in lega di nichel<\/h1>\n        \n        <p>\n            Quando si lavorano corpi valvola massicci ad alta pressione, blocchi di collettori sottomarini e lastre di tubi per scambiatori di calore per impieghi gravosi, \u00e8 necessaria un'assoluta integrit\u00e0 interna. 28Nickel produce blocchi forgiati a cielo aperto di qualit\u00e0 superiore e dischi forgiati in modo da eliminare la porosit\u00e0 interna. Impastando intensamente la superlega sotto un'immensa pressione idraulica, otteniamo grezzi solidi con un'eccezionale resistenza multidirezionale, pronti per le operazioni di lavorazione CNC pi\u00f9 critiche.\n        <\/p>\n    <\/div>\n\n    <h2 class=\"section-title\">Gradi di lega disponibili per blocchi e dischi<\/h2>\n    <p>\n        Le applicazioni per impieghi gravosi richiedono materiali che non cedano sotto la pressione idrostatica o le forti sollecitazioni termiche. Noi forgiamo blocchi e dischi nelle superleghe pi\u00f9 robuste e ad alto rendimento del settore.\n    <\/p>\n    \n    <div class=\"available-grades-box\">\n        <h3 style=\"margin-top:0; color: var(--primary-color); font-size: 1.2rem;\">Selezionare un grado per visualizzare le specifiche del materiale:<\/h3>\n        <div class=\"grade-tags-container\">\n            <a href=\"\/it\/leghe-di-nichel\/leghe-di-nichel-inconel\/inconel-718\/\" class=\"grade-tag\">Inconel\u00ae 718 (BOP sottomarini ad alto rendimento)<\/a>\n            <a href=\"\/it\/leghe-di-nichel\/leghe-di-nichel-inconel\/inconel-625\/\" class=\"grade-tag\">Inconel\u00ae 625 (eccellente resistenza alla fatica e alla vaiolatura)<\/a>\n            \n            <a href=\"\/it\/leghe-di-nichel\/monel-metal-alloys\/monel-k500\/\" class=\"grade-tag\">Monel\u00ae K-500 (involucri di pompe marine)<\/a>\n            <a href=\"\/it\/leghe-di-nichel\/monel-metal-alloys\/monel-400\/\" class=\"grade-tag\">Monel\u00ae 400 (corpi valvola per acido HF)<\/a>\n            \n            <a href=\"\/it\/leghe-di-nichel\/hastelloy-alloys\/hastelloy-c276\/\" class=\"grade-tag\">Hastelloy\u00ae C-276 (lamiere per tubi per prodotti chimici severi)<\/a>\n            <a href=\"\/it\/leghe-di-nichel\/waspaloy\/\" class=\"grade-tag\">Waspaloy\u00ae (dischi per rotori di turbine a gas)<\/a>\n        <\/div>\n    <\/div>\n\n    <h2 class=\"section-title\">Profili forgiati e vantaggi tecnici<\/h2>\n    <p style=\"margin-bottom: 25px;\">\n        Avviare la produzione con un <a href=\"https:\/\/www.nickelcasting.com\/it\/leghe-di-nichel\/colata-di-nichel\/personalizzato\/\">personalizzato<\/a> Il pezzo grezzo forgiato, anzich\u00e9 una normale lastra laminata a caldo, garantisce propriet\u00e0 meccaniche superiori, soprattutto in direzione trasversale (spessore).\n    <\/p>\n    \n    \n\n    <div class=\"forms-grid\">\n        \n        <div class=\"form-card\">\n            <div class=\"form-card-header\">\n                <div class=\"form-icon\">\u2b1b<\/div>\n                <h3>Blocchi forgiati (rettangolari\/quadrati)<\/h3>\n            <\/div>\n            <p>Blocchi massicci creati attraverso la forgiatura multidirezionale. Questo processo di \"impastamento\" affina la struttura dei grani sull'intera sezione trasversale. Essenziale per la lavorazione di collettori di controllo dei fluidi a pressione estrema, involucri di pompe e blowout preventer (BOP).<\/p>\n        <\/div>\n\n        <div class=\"form-card\">\n            <div class=\"form-card-header\">\n                <div class=\"form-icon\">\u23fa\ufe0f<\/div>\n                <h3>Dischi forgiati a umido (grezzi rotondi)<\/h3>\n            <\/div>\n            <p>Prodotto comprimendo una billetta lungo il suo asse verticale (upsetting). In questo modo si crea un flusso radiale di grani altamente desiderabile che si irradia dal centro. \u00c8 la scelta obbligata per le massicce lastre di tubi per scambiatori di calore, per le pesanti lastre cieche e per i tubi di acciaio. <a href=\"https:\/\/www.nickelcasting.com\/it\/product-forms\/flanges\/\">flange<\/a>, e dischi per turbine aerospaziali.<\/p>\n        <\/div>\n\n        <div class=\"form-card\">\n            <div class=\"form-card-header\">\n                <div class=\"form-icon\">\ud83d\udee1\ufe0f<\/div>\n                <h3>Eliminazione della porosit\u00e0<\/h3>\n            <\/div>\n            <p>A differenza delle fusioni di grandi dimensioni, soggette a vuoti da ritiro e porosit\u00e0 da gas, i nostri forgiati pesanti sono completamente consolidati sotto migliaia di tonnellate di pressione, garantendo una struttura a prova di perdite 100% per i sistemi di contenimento critici.<\/p>\n        <\/div>\n\n        <div class=\"form-card\">\n            <div class=\"form-card-header\">\n                <div class=\"form-icon\">\u2699\ufe0f<\/div>\n                <h3>Servizi di lavorazione grezza<\/h3>\n            <\/div>\n            <p>Forniamo fucinati allo stato \"come forgiato\" o sgrossati (lavorati in prova). La sgrossatura rimuove le dure scaglie esterne del pezzo forgiato, evitando un'eccessiva usura degli utensili CNC e rivelando una superficie pulita per la tornitura di precisione finale.<\/p>\n        <\/div>\n\n    <\/div>\n\n    <div class=\"section-title\">Specifiche standard e test<\/div>\n    <div class=\"data-table-wrap\">\n        <table class=\"tech-table\">\n            <thead>\n                <tr>\n                    <th width=\"30%\">Categoria di specifiche<\/th>\n                    <th width=\"70%\">Dettagli e standard<\/th>\n                <\/tr>\n            <\/thead>\n            <tbody>\n                <tr>\n                    <td><strong>Specifiche standard<\/strong><\/td>\n                    <td>ASTM B564 (Forgiati in lega di nichel), API 6A (Attrezzature per teste di pozzo e alberi), Specifiche aerospaziali AMS.<\/td>\n                <\/tr>\n                <tr>\n                    <td><strong>Capacit\u00e0 di dimensione<\/strong><\/td>\n                    <td>Dischi\/tagli fino a un diametro di oltre 2500 mm (100\"). Blocchi pesanti forgiati in dimensioni quasi nette personalizzate. (I pesi massimi dipendono dal grado di superlega specifico).<\/td>\n                <\/tr>\n                <tr>\n                    <td><strong>Condizioni di consegna<\/strong><\/td>\n                    <td>Come forgiati, lavorati grossolanamente, ricotti in soluzione, temprati per precipitazione (invecchiati) fino alla massima resistenza allo snervamento (ad es, <a href=\"https:\/\/www.nickelcasting.com\/it\/leghe-di-nichel\/leghe-di-nichel-inconel\/inconel-718\/\">Inconel 718<\/a> a 120ksi+ di snervamento).<\/td>\n                <\/tr>\n                <tr>\n                    <td><strong>Prove non distruttive (NDT)<\/strong><\/td>\n                    <td><strong>100% Test a ultrasuoni (UT)<\/strong> viene eseguita rigorosamente su blocchi e dischi pesanti per garantire l'assenza di difetti interni prima della spedizione.<\/td>\n                <\/tr>\n            <\/tbody>\n        <\/table>\n    <\/div>\n\n    <div class=\"cta-block\">\n        <h3>Avete bisogno di un pezzo grezzo forgiato pesante?<\/h3>\n        <p>Inviateci il grado di lega richiesto (ad esempio, Inconel 718 API 6A), le dimensioni (lunghezza x larghezza x spessore o diametro x spessore) e se desiderate una lavorazione grezza. Forniamo rapporti completi di test di fresatura (MTR) con risultati UT.<\/p>\n        <a href=\"\/it\/contact\/\" class=\"quote-btn\">Richiedete un preventivo per blocchi\/dischi forgiati<\/a>\n    <\/div>\n\n<\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>Home \/ Product Forms \/ Forgings \/ Forged Blocks &amp; Discs Nickel Alloy Forged Blocks &amp; Discs When machining massive high-pressure valve bodies, subsea manifold blocks, and heavy-duty heat exchanger tube sheets, absolute internal integrity is required. 28Nickel manufactures premium open-die forged blocks and upset forged discs engineered to eliminate internal porosity. By intensely kneading [&hellip;]<\/p>","protected":false},"author":1,"featured_media":0,"parent":3248,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_uag_custom_page_level_css":"","site-sidebar-layout":"no-sidebar","site-content-layout":"page-builder","ast-site-content-layout":"full-width-container","site-content-style":"unboxed","site-sidebar-style":"unboxed","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"class_list":["post-3264","page","type-page","status-publish","hentry"],"spectra_custom_meta":{"_edit_lock":["1774663205:1"],"_edit_last":["1"],"_elementor_edit_mode":["builder"],"_astra_content_layout_flag":["disabled"],"ast-title-bar-display":["disabled"],"ast-featured-img":["disabled"],"site-content-layout":["page-builder"],"ast-site-content-layout":["full-width-container"],"site-sidebar-layout":["no-sidebar"],"_elementor_template_type":["wp-page"],"_elementor_version":["3.33.2"],"_elementor_pro_version":["3.32.3"],"rank_math_seo_score":["53"],"rank_math_internal_links_processed":["1"],"_wp_page_template":["default"],"_elementor_data":["[{\"id\":\"8bf36f6\",\"elType\":\"container\",\"settings\":{\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"7005147\"}]},\"elements\":[{\"id\":\"0ffbf49\",\"elType\":\"widget\",\"settings\":{\"html\":\"<link rel=\\\"stylesheet\\\" href=\\\"\\\/zicss\\\/nickel5.css\\\">\\n\\n<div class=\\\"form-page-wrapper\\\">\\n\\n    <div class=\\\"breadcrumbs\\\">\\n        <a href=\\\"\\\/\\\">Home<\\\/a> \\n        <span class=\\\"separator\\\">\\\/<\\\/span> \\n        <a href=\\\"\\\/product-forms\\\/\\\">Product Forms<\\\/a>\\n        <span class=\\\"separator\\\">\\\/<\\\/span> \\n        <a href=\\\"\\\/product-forms\\\/forgings\\\/\\\">Forgings<\\\/a>\\n        <span class=\\\"separator\\\">\\\/<\\\/span> \\n        Forged Blocks & Discs\\n    <\\\/div>\\n\\n    <div class=\\\"form-hero\\\">\\n        <h1>Nickel Alloy Forged Blocks & Discs<\\\/h1>\\n        \\n        <p>\\n            When machining massive high-pressure valve bodies, subsea manifold blocks, and heavy-duty heat exchanger tube sheets, absolute internal integrity is required. 28Nickel manufactures premium open-die forged blocks and upset forged discs engineered to eliminate internal porosity. By intensely kneading the superalloy under immense hydraulic pressure, we deliver solid blanks with exceptional multi-directional strength, ready for your most critical CNC machining operations.\\n        <\\\/p>\\n    <\\\/div>\\n\\n    <h2 class=\\\"section-title\\\">Available Alloy Grades for Blocks & Discs<\\\/h2>\\n    <p>\\n        Heavy-duty applications demand materials that won't yield under crushing hydrostatic pressure or severe thermal stress. We forge blocks and discs in the industry's most robust, high-yield superalloys.\\n    <\\\/p>\\n    \\n    <div class=\\\"available-grades-box\\\">\\n        <h3 style=\\\"margin-top:0; color: var(--primary-color); font-size: 1.2rem;\\\">Select a Grade to View Material Specs:<\\\/h3>\\n        <div class=\\\"grade-tags-container\\\">\\n            <a href=\\\"\\\/nickel-alloys\\\/inconel-nickel-alloys\\\/inconel-718\\\/\\\" class=\\\"grade-tag\\\">Inconel\\u00ae 718 (High Yield Subsea BOPs)<\\\/a>\\n            <a href=\\\"\\\/nickel-alloys\\\/inconel-nickel-alloys\\\/inconel-625\\\/\\\" class=\\\"grade-tag\\\">Inconel\\u00ae 625 (Excellent Fatigue\\\/Pitting Resistance)<\\\/a>\\n            \\n            <a href=\\\"\\\/nickel-alloys\\\/monel-metal-alloys\\\/monel-k500\\\/\\\" class=\\\"grade-tag\\\">Monel\\u00ae K-500 (Marine Pump Casings)<\\\/a>\\n            <a href=\\\"\\\/nickel-alloys\\\/monel-metal-alloys\\\/monel-400\\\/\\\" class=\\\"grade-tag\\\">Monel\\u00ae 400 (HF Acid Valve Bodies)<\\\/a>\\n            \\n            <a href=\\\"\\\/nickel-alloys\\\/hastelloy-alloys\\\/hastelloy-c276\\\/\\\" class=\\\"grade-tag\\\">Hastelloy\\u00ae C-276 (Severe Chemical Tube Sheets)<\\\/a>\\n            <a href=\\\"\\\/nickel-alloys\\\/waspaloy\\\/\\\" class=\\\"grade-tag\\\">Waspaloy\\u00ae (Gas Turbine Rotor Discs)<\\\/a>\\n        <\\\/div>\\n    <\\\/div>\\n\\n    <h2 class=\\\"section-title\\\">Forged Profiles & Engineering Advantages<\\\/h2>\\n    <p style=\\\"margin-bottom: 25px;\\\">\\n        Starting your production with a custom forged blank rather than a standard hot-rolled plate ensures superior mechanical properties, particularly in the transverse (thickness) direction.\\n    <\\\/p>\\n    \\n    \\n\\n    <div class=\\\"forms-grid\\\">\\n        \\n        <div class=\\\"form-card\\\">\\n            <div class=\\\"form-card-header\\\">\\n                <div class=\\\"form-icon\\\">\\u2b1b<\\\/div>\\n                <h3>Forged Blocks (Rectangular\\\/Square)<\\\/h3>\\n            <\\\/div>\\n            <p>Massive solid blocks created through multi-directional forging. This \\\"kneading\\\" process refines the grain structure throughout the entire cross-section. Essential for machining extreme-pressure fluid control manifolds, pump casings, and blowout preventers (BOPs).<\\\/p>\\n        <\\\/div>\\n\\n        <div class=\\\"form-card\\\">\\n            <div class=\\\"form-card-header\\\">\\n                <div class=\\\"form-icon\\\">\\u23fa\\ufe0f<\\\/div>\\n                <h3>Upset Forged Discs (Round Blanks)<\\\/h3>\\n            <\\\/div>\\n            <p>Manufactured by compressing a billet along its vertical axis (upsetting). This creates a highly desirable radial grain flow radiating from the center. The mandatory choice for massive heat exchanger tube sheets, heavy blind flanges, and aerospace turbine discs.<\\\/p>\\n        <\\\/div>\\n\\n        <div class=\\\"form-card\\\">\\n            <div class=\\\"form-card-header\\\">\\n                <div class=\\\"form-icon\\\">\\ud83d\\udee1\\ufe0f<\\\/div>\\n                <h3>Elimination of Porosity<\\\/h3>\\n            <\\\/div>\\n            <p>Unlike large castings which are prone to shrinkage voids and gas porosity, our heavy forgings are fully consolidated under thousands of tons of pressure, guaranteeing a 100% leak-proof structure for critical containment systems.<\\\/p>\\n        <\\\/div>\\n\\n        <div class=\\\"form-card\\\">\\n            <div class=\\\"form-card-header\\\">\\n                <div class=\\\"form-icon\\\">\\u2699\\ufe0f<\\\/div>\\n                <h3>Rough Machining Services<\\\/h3>\\n            <\\\/div>\\n            <p>We supply forgings in the \\\"as-forged\\\" condition or rough-machined (proof machined). Rough machining removes the tough outer forging scale, saving your CNC tools from excessive wear and revealing a clean surface for final precision turning.<\\\/p>\\n        <\\\/div>\\n\\n    <\\\/div>\\n\\n    <div class=\\\"section-title\\\">Standard Specifications & Testing<\\\/div>\\n    <div class=\\\"data-table-wrap\\\">\\n        <table class=\\\"tech-table\\\">\\n            <thead>\\n                <tr>\\n                    <th width=\\\"30%\\\">Specification Category<\\\/th>\\n                    <th width=\\\"70%\\\">Details & Standards<\\\/th>\\n                <\\\/tr>\\n            <\\\/thead>\\n            <tbody>\\n                <tr>\\n                    <td><strong>Standard Specifications<\\\/strong><\\\/td>\\n                    <td>ASTM B564 (Nickel Alloy Forgings), API 6A (Wellhead and Tree Equipment), AMS Aerospace Specifications.<\\\/td>\\n                <\\\/tr>\\n                <tr>\\n                    <td><strong>Size Capabilities<\\\/strong><\\\/td>\\n                    <td>Discs\\\/Blanks up to 100\\\"+ (2500mm+) in diameter. Heavy blocks forged to custom near-net dimensions. (Maximum weights depend on the specific superalloy grade).<\\\/td>\\n                <\\\/tr>\\n                <tr>\\n                    <td><strong>Delivery Conditions<\\\/strong><\\\/td>\\n                    <td>As-Forged, Rough Machined, Solution Annealed, Precipitation Hardened (Aged) to maximum yield strength (e.g., Inconel 718 at 120ksi+ yield).<\\\/td>\\n                <\\\/tr>\\n                <tr>\\n                    <td><strong>Non-Destructive Testing (NDT)<\\\/strong><\\\/td>\\n                    <td><strong>100% Ultrasonic Testing (UT)<\\\/strong> is strictly performed on heavy blocks and discs to ensure zero internal defects before shipment.<\\\/td>\\n                <\\\/tr>\\n            <\\\/tbody>\\n        <\\\/table>\\n    <\\\/div>\\n\\n    <div class=\\\"cta-block\\\">\\n        <h3>Require a Heavy Forged Blank?<\\\/h3>\\n        <p>Send us your required alloy grade (e.g., Inconel 718 API 6A), Dimensions (Length x Width x Thickness, or Diameter x Thickness), and whether you require rough machining. We provide full mill test reports (MTR) with UT results.<\\\/p>\\n        <a href=\\\"\\\/contact\\\/\\\" class=\\\"quote-btn\\\">Request a Forged Block\\\/Disc Quote<\\\/a>\\n    <\\\/div>\\n\\n<\\\/div>\",\"display_condition_list\":[{\"display_condition_login_status\":\"subscriber\",\"_id\":\"c842f5f\"}]},\"elements\":[],\"widgetType\":\"html\"}],\"isInner\":false}]"],"_elementor_page_settings":["a:0:{}"],"_elementor_controls_usage":["a:2:{s:4:\"html\";a:3:{s:5:\"count\";i:1;s:15:\"control_percent\";i:0;s:8:\"controls\";a:2:{s:7:\"content\";a:1:{s:13:\"section_title\";a:1:{s:4:\"html\";i:1;}}s:8:\"advanced\";a:1:{s:26:\"display_conditions_section\";a:1:{s:22:\"display_condition_list\";i:1;}}}}s:9:\"container\";a:3:{s:5:\"count\";i:1;s:15:\"control_percent\";i:0;s:8:\"controls\";a:1:{s:8:\"advanced\";a:1:{s:26:\"display_conditions_section\";a:1:{s:22:\"display_condition_list\";i:1;}}}}}"],"rank_math_focus_keyword":["forged blocks\/discs"],"rank_math_description":["Nickel alloy forged blocks and discs in Inconel, Monel, Hastelloy and Waspaloy for valve bodies, tube sheets, subsea, aerospace and high-pressure use."],"ilj_blacklistdefinition":["a:0:{}"],"ilj_linkdefinition":["a:1:{i:0;s:20:\"forged blocks|\/discs\";}"],"site-content-style":["unboxed"],"site-sidebar-style":["unboxed"],"astra-migrate-meta-layouts":["set"],"theme-transparent-header-meta":["default"],"_uag_page_assets":["a:9:{s:3:\"css\";s:263:\".uag-blocks-common-selector{z-index:var(--z-index-desktop) !important}@media (max-width: 976px){.uag-blocks-common-selector{z-index:var(--z-index-tablet) !important}}@media (max-width: 767px){.uag-blocks-common-selector{z-index:var(--z-index-mobile) !important}}\n\";s:2:\"js\";s:0:\"\";s:18:\"current_block_list\";a:8:{i:0;s:11:\"core\/search\";i:1;s:10:\"core\/group\";i:2;s:12:\"core\/heading\";i:3;s:17:\"core\/latest-posts\";i:4;s:20:\"core\/latest-comments\";i:5;s:13:\"core\/archives\";i:6;s:15:\"core\/categories\";i:7;s:10:\"core\/image\";}s:8:\"uag_flag\";b:0;s:11:\"uag_version\";s:10:\"1779372270\";s:6:\"gfonts\";a:0:{}s:10:\"gfonts_url\";s:0:\"\";s:12:\"gfonts_files\";a:0:{}s:14:\"uag_faq_layout\";b:0;}"],"_uag_css_file_name":["uag-css-3264.css"],"_elementor_page_assets":["a:1:{s:7:\"scripts\";a:1:{i:0;s:18:\"elementor-frontend\";}}"],"_elementor_css":["a:6:{s:4:\"time\";i:1779910110;s:5:\"fonts\";a:0:{}s:5:\"icons\";a:0:{}s:20:\"dynamic_elements_ids\";a:0:{}s:6:\"status\";s:4:\"file\";i:0;s:0:\"\";}"],"_elementor_element_cache":["{\"timeout\":1780000110,\"value\":{\"content\":\"<div class=\\\"elementor-element elementor-element-8bf36f6 e-flex e-con-boxed e-con e-parent\\\" data-id=\\\"8bf36f6\\\" data-element_type=\\\"container\\\">\\n\\t\\t\\t\\t\\t<div class=\\\"e-con-inner\\\">\\n\\t\\t\\t\\t<div class=\\\"elementor-element elementor-element-0ffbf49 elementor-widget elementor-widget-html\\\" data-id=\\\"0ffbf49\\\" data-element_type=\\\"widget\\\" data-widget_type=\\\"html.default\\\">\\n\\t\\t\\t\\t<div class=\\\"elementor-widget-container\\\">\\n\\t\\t\\t\\t\\t<link rel=\\\"stylesheet\\\" href=\\\"\\\/zicss\\\/nickel5.css\\\">\\n\\n<div class=\\\"form-page-wrapper\\\">\\n\\n    <div class=\\\"breadcrumbs\\\">\\n        <a href=\\\"\\\/\\\">Home<\\\/a> \\n        <span class=\\\"separator\\\">\\\/<\\\/span> \\n        <a href=\\\"\\\/product-forms\\\/\\\">Product Forms<\\\/a>\\n        <span class=\\\"separator\\\">\\\/<\\\/span> \\n        <a href=\\\"\\\/product-forms\\\/forgings\\\/\\\">Forgings<\\\/a>\\n        <span class=\\\"separator\\\">\\\/<\\\/span> \\n        Forged Blocks & Discs\\n    <\\\/div>\\n\\n    <div class=\\\"form-hero\\\">\\n        <h1>Nickel Alloy Forged Blocks & Discs<\\\/h1>\\n        \\n        <p>\\n            When machining massive high-pressure valve bodies, subsea manifold blocks, and heavy-duty heat exchanger tube sheets, absolute internal integrity is required. 28Nickel manufactures premium open-die forged blocks and upset forged discs engineered to eliminate internal porosity. By intensely kneading the superalloy under immense hydraulic pressure, we deliver solid blanks with exceptional multi-directional strength, ready for your most critical CNC machining operations.\\n        <\\\/p>\\n    <\\\/div>\\n\\n    <h2 class=\\\"section-title\\\">Available Alloy Grades for Blocks & Discs<\\\/h2>\\n    <p>\\n        Heavy-duty applications demand materials that won't yield under crushing hydrostatic pressure or severe thermal stress. We forge blocks and discs in the industry's most robust, high-yield superalloys.\\n    <\\\/p>\\n    \\n    <div class=\\\"available-grades-box\\\">\\n        <h3 style=\\\"margin-top:0; color: var(--primary-color); font-size: 1.2rem;\\\">Select a Grade to View Material Specs:<\\\/h3>\\n        <div class=\\\"grade-tags-container\\\">\\n            <a href=\\\"\\\/nickel-alloys\\\/inconel-nickel-alloys\\\/inconel-718\\\/\\\" class=\\\"grade-tag\\\">Inconel\\u00ae 718 (High Yield Subsea BOPs)<\\\/a>\\n            <a href=\\\"\\\/nickel-alloys\\\/inconel-nickel-alloys\\\/inconel-625\\\/\\\" class=\\\"grade-tag\\\">Inconel\\u00ae 625 (Excellent Fatigue\\\/Pitting Resistance)<\\\/a>\\n            \\n            <a href=\\\"\\\/nickel-alloys\\\/monel-metal-alloys\\\/monel-k500\\\/\\\" class=\\\"grade-tag\\\">Monel\\u00ae K-500 (Marine Pump Casings)<\\\/a>\\n            <a href=\\\"\\\/nickel-alloys\\\/monel-metal-alloys\\\/monel-400\\\/\\\" class=\\\"grade-tag\\\">Monel\\u00ae 400 (HF Acid Valve Bodies)<\\\/a>\\n            \\n            <a href=\\\"\\\/nickel-alloys\\\/hastelloy-alloys\\\/hastelloy-c276\\\/\\\" class=\\\"grade-tag\\\">Hastelloy\\u00ae C-276 (Severe Chemical Tube Sheets)<\\\/a>\\n            <a href=\\\"\\\/nickel-alloys\\\/waspaloy\\\/\\\" class=\\\"grade-tag\\\">Waspaloy\\u00ae (Gas Turbine Rotor Discs)<\\\/a>\\n        <\\\/div>\\n    <\\\/div>\\n\\n    <h2 class=\\\"section-title\\\">Forged Profiles & Engineering Advantages<\\\/h2>\\n    <p style=\\\"margin-bottom: 25px;\\\">\\n        Starting your production with a custom forged blank rather than a standard hot-rolled plate ensures superior mechanical properties, particularly in the transverse (thickness) direction.\\n    <\\\/p>\\n    \\n    \\n\\n    <div class=\\\"forms-grid\\\">\\n        \\n        <div class=\\\"form-card\\\">\\n            <div class=\\\"form-card-header\\\">\\n                <div class=\\\"form-icon\\\">\\u2b1b<\\\/div>\\n                <h3>Forged Blocks (Rectangular\\\/Square)<\\\/h3>\\n            <\\\/div>\\n            <p>Massive solid blocks created through multi-directional forging. This \\\"kneading\\\" process refines the grain structure throughout the entire cross-section. Essential for machining extreme-pressure fluid control manifolds, pump casings, and blowout preventers (BOPs).<\\\/p>\\n        <\\\/div>\\n\\n        <div class=\\\"form-card\\\">\\n            <div class=\\\"form-card-header\\\">\\n                <div class=\\\"form-icon\\\">\\u23fa\\ufe0f<\\\/div>\\n                <h3>Upset Forged Discs (Round Blanks)<\\\/h3>\\n            <\\\/div>\\n            <p>Manufactured by compressing a billet along its vertical axis (upsetting). This creates a highly desirable radial grain flow radiating from the center. The mandatory choice for massive heat exchanger tube sheets, heavy blind flanges, and aerospace turbine discs.<\\\/p>\\n        <\\\/div>\\n\\n        <div class=\\\"form-card\\\">\\n            <div class=\\\"form-card-header\\\">\\n                <div class=\\\"form-icon\\\">\\ud83d\\udee1\\ufe0f<\\\/div>\\n                <h3>Elimination of Porosity<\\\/h3>\\n            <\\\/div>\\n            <p>Unlike large castings which are prone to shrinkage voids and gas porosity, our heavy forgings are fully consolidated under thousands of tons of pressure, guaranteeing a 100% leak-proof structure for critical containment systems.<\\\/p>\\n        <\\\/div>\\n\\n        <div class=\\\"form-card\\\">\\n            <div class=\\\"form-card-header\\\">\\n                <div class=\\\"form-icon\\\">\\u2699\\ufe0f<\\\/div>\\n                <h3>Rough Machining Services<\\\/h3>\\n            <\\\/div>\\n            <p>We supply forgings in the \\\"as-forged\\\" condition or rough-machined (proof machined). Rough machining removes the tough outer forging scale, saving your CNC tools from excessive wear and revealing a clean surface for final precision turning.<\\\/p>\\n        <\\\/div>\\n\\n    <\\\/div>\\n\\n    <div class=\\\"section-title\\\">Standard Specifications & Testing<\\\/div>\\n    <div class=\\\"data-table-wrap\\\">\\n        <table class=\\\"tech-table\\\">\\n            <thead>\\n                <tr>\\n                    <th width=\\\"30%\\\">Specification Category<\\\/th>\\n                    <th width=\\\"70%\\\">Details & Standards<\\\/th>\\n                <\\\/tr>\\n            <\\\/thead>\\n            <tbody>\\n                <tr>\\n                    <td><strong>Standard Specifications<\\\/strong><\\\/td>\\n                    <td>ASTM B564 (Nickel Alloy Forgings), API 6A (Wellhead and Tree Equipment), AMS Aerospace Specifications.<\\\/td>\\n                <\\\/tr>\\n                <tr>\\n                    <td><strong>Size Capabilities<\\\/strong><\\\/td>\\n                    <td>Discs\\\/Blanks up to 100\\\"+ (2500mm+) in diameter. Heavy blocks forged to custom near-net dimensions. (Maximum weights depend on the specific superalloy grade).<\\\/td>\\n                <\\\/tr>\\n                <tr>\\n                    <td><strong>Delivery Conditions<\\\/strong><\\\/td>\\n                    <td>As-Forged, Rough Machined, Solution Annealed, Precipitation Hardened (Aged) to maximum yield strength (e.g., Inconel 718 at 120ksi+ yield).<\\\/td>\\n                <\\\/tr>\\n                <tr>\\n                    <td><strong>Non-Destructive Testing (NDT)<\\\/strong><\\\/td>\\n                    <td><strong>100% Ultrasonic Testing (UT)<\\\/strong> is strictly performed on heavy blocks and discs to ensure zero internal defects before shipment.<\\\/td>\\n                <\\\/tr>\\n            <\\\/tbody>\\n        <\\\/table>\\n    <\\\/div>\\n\\n    <div class=\\\"cta-block\\\">\\n        <h3>Require a Heavy Forged Blank?<\\\/h3>\\n        <p>Send us your required alloy grade (e.g., Inconel 718 API 6A), Dimensions (Length x Width x Thickness, or Diameter x Thickness), and whether you require rough machining. We provide full mill test reports (MTR) with UT results.<\\\/p>\\n        <a href=\\\"\\\/contact\\\/\\\" class=\\\"quote-btn\\\">Request a Forged Block\\\/Disc Quote<\\\/a>\\n    <\\\/div>\\n\\n<\\\/div>\\t\\t\\t\\t<\\\/div>\\n\\t\\t\\t\\t<\\\/div>\\n\\t\\t\\t\\t\\t<\\\/div>\\n\\t\\t\\t\\t<\\\/div>\\n\\t\\t\",\"scripts\":[],\"styles\":[]}}"]},"uagb_featured_image_src":{"full":false,"thumbnail":false,"medium":false,"medium_large":false,"large":false,"1536x1536":false,"2048x2048":false,"trp-custom-language-flag":false},"uagb_author_info":{"display_name":"nickel","author_link":"https:\/\/www.nickelcasting.com\/it\/author\/nickel\/"},"uagb_comment_info":0,"uagb_excerpt":"Home \/ Product Forms \/ Forgings \/ Forged Blocks &amp; Discs Nickel Alloy Forged Blocks &amp; Discs When machining massive high-pressure valve bodies, subsea manifold blocks, and heavy-duty heat exchanger tube sheets, absolute internal integrity is required. 28Nickel manufactures premium open-die forged blocks and upset forged discs engineered to eliminate internal porosity. By intensely kneading&hellip;","_links":{"self":[{"href":"https:\/\/www.nickelcasting.com\/it\/wp-json\/wp\/v2\/pages\/3264","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.nickelcasting.com\/it\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.nickelcasting.com\/it\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.nickelcasting.com\/it\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.nickelcasting.com\/it\/wp-json\/wp\/v2\/comments?post=3264"}],"version-history":[{"count":5,"href":"https:\/\/www.nickelcasting.com\/it\/wp-json\/wp\/v2\/pages\/3264\/revisions"}],"predecessor-version":[{"id":3271,"href":"https:\/\/www.nickelcasting.com\/it\/wp-json\/wp\/v2\/pages\/3264\/revisions\/3271"}],"up":[{"embeddable":true,"href":"https:\/\/www.nickelcasting.com\/it\/wp-json\/wp\/v2\/pages\/3248"}],"wp:attachment":[{"href":"https:\/\/www.nickelcasting.com\/it\/wp-json\/wp\/v2\/media?parent=3264"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}