Monel® 400
Monel 400 is a solid-solution binary alloy of nickel (approx. 63%) and copper (approx. 30%) that offers an excellent combination of high strength and toughness over a wide temperature range, and superior resistance to many corrosive environments.
- Common Forms: Pipe, Tube, Plate, Sheet, Round Bar, Wire, Forgings.
- Key Feature: Exceptional resistance to sea water and steam at high temperatures.
- Chemical Resistance: Resistant to hydrochloric and hydrofluoric acids when de-aerated.
- Weldability: Good weldability by standard processes.
Monel 400 is defined by its unique nickel-copper composition, which provides greater corrosion resistance than commercially pure nickel, particularly in reducing environments. Its versatility makes it a standard material in marine and chemical industries.
Marine Environment
The industry standard for marine applications due to its extremely low corrosion rate in flowing seawater and resistance to bio-fouling.
Hydrofluoric Acid
One of the few alloys that can withstand hydrofluoric acid in all concentrations up to the boiling point, making it vital for alkylation units.
High Strength & Toughness
Maintains excellent mechanical properties from sub-zero temperatures up to approx. 1000°F (538°C). It does not undergo a ductile-to-brittle transition.
| Element | Content (%) |
|---|---|
| Nickel (Ni) | 63.0 min |
| Copper (Cu) | 28.0 - 34.0 |
| Iron (Fe) | 2.5 max |
| Manganese (Mn) | 2.0 max |
| Carbon (C) | 0.3 max |
| Silicon (Si) | 0.5 max |
| Sulfur (S) | 0.024 max |
| Product Form | ASTM / ASME Standards |
|---|---|
| Pipe & Tube (Seamless) | ASTM B165, ASME SB165 |
| Pipe (Welded) | ASTM B725, ASME SB725 |
| Plate, Sheet, Strip | ASTM B127, ASME SB127 |
| Bar & Rod | ASTM B164, ASME SB164 |
| Fittings | ASTM B366, ASME SB366 |
| Forgings | ASTM B564, ASME SB564 |
To serve the critical needs of marine engineering and aggressive chemical processing (especially HF acid handling), we stock Monel 400 in a comprehensive range of industrial mill forms ready for fabrication.
Pipe & Tube
Seamless and welded tubing engineered for seawater desalination plants, offshore rig cooling systems, and chemical heat exchangers.
Plate & Sheet
Heavy plate stock utilized for fabricating durable chemical reactor vessels, salt production equipment, and robust marine fixtures.
Bar & Rod
Round bar supplied for CNC machining of marine pump shafts, critical seawater valves, and tough downhole oilfield instruments.
Pipe Fittings
Corrosion-resistant elbows, tees, and reducers required to assemble leak-proof piping networks in harsh offshore and chemical environments.
Flanges
Weld neck, slip-on, and blind flanges providing exceptional resistance to pitting and stress-corrosion cracking in salt water and steam.
Fasteners
Marine-grade bolts, nuts, and studs that refuse to corrode or seize, ensuring structural integrity in splash zones and submerged applications.
| Property | Typical Values (Room Temp) |
|---|---|
| Tensile Strength | 75 - 90 ksi (517 - 620 MPa) |
| Yield Strength (0.2% Offset) | 25 - 50 ksi (172 - 345 MPa) |
| Elongation | 35 - 60 % |
| Hardness (Brinell) | 110 - 150 HB |
*Note: Properties can vary significantly based on the product form and temper (e.g., cold-drawn vs. annealed).
Marine Engineering
Propeller and pump shafts, sea water valves, strainer baskets, and fishing trawler parts.
Chemical Processing
Equipment for handling hydrofluoric acid, sulfuric acid, and alkalis; salt production equipment.
Oil & Gas Well
Pump shafts and impellers, drill collars, and instruments used in corrosive well environments.
Electronic Components
Used in electrical and electronic applications due to its good electrical conductivity and non-magnetic properties (at room temp).
Need Monel 400 for Your Project?
We stock a wide range of Monel 400 in pipe, sheet, and bar forms. Contact our sales team for availability and mill test reports (MTR).
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